Maxum Sport Yacht Owners Group 2002 E-mails

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February 2002

Maxum Sports Yacht Owners E-mail

This E-mail talks about,

A US Coast Guard Advisory

How and where to order Maxum Parts from anywhere.

And asks the question. Why are coke stains coming from the upper deck drains?

Stupid water tricks!

Jim where have you been, we missed you in January?

And here we go.

A US Coast Guard Advisory

Coast Guard Advisory to Recreational Boaters on Carbon Monoxide Hazard Caused by Generator Exhaust

The Coast Guard advises owners and operators of boats to turn off gasoline-powered generators with transom exhaust ports when the swim platform on the stern is in use. The Coast Guard further advises that swimmers should not enter the cavity of a boat designed with a generator emitting exhaust into the cavity between the swim platform and the transom of the vessel. The Coast Guard is concerned about the serious health risk from carbon monoxide poisoning and seeks to prevent loss of life and personal injury.

The Coast Guard was made aware of the deadly combination of generator exhaust and swim platforms through a September 2000 National Institute for Occupational Safety and Health (NIOSH) study of houseboat carbon monoxide deaths on Lake Powell in Arizona. The study showed that the particular design of the stern swim platform on certain models of houseboats created a cavity between the hull of the vessel and the swim platform where the gasoline-powered generator exhaust port is located. When the generator is running the carbon monoxide buildup in this cavity, as well as the swim platform and rear deck space, is so high that it creates an imminent danger of death for anyone who enters the cavity even for a very short period of time. The common practice of keeping generators running to power air conditioning, entertainment centers, and electronic suites while moored or anchored has exacerbated the problem.

The Coast Guard has conducted a preliminary investigation into the problem and has issued a letter to all known houseboat manufacturers informing them of this hazard and soliciting their plans for reducing the danger. The problem may not be confined to houseboats, however, since any boat with the generator exhaust located in the transom and a swim platform could present the same lethal hazard. The Coast Guard is expanding its investigation of this problem to include all types of boats.

Previous carbon monoxide warnings and educational materials have concentrated on the hazards created by the exhaust of the main propulsion engines while underway. Although these dangers still exist, the Coast Guard will develop new educational materials to emphasize the additional hazards of using a gasoline-powered generator, especially while not underway.

The Coast Guard warns all boaters that this is an extremely dangerous matter that could result in serious injury or death and advises all boat owners to heed this warning.

How and where to order Maxum Parts from anywhere.

You can order maxum parts through your selling dealer or from any dealer for that matter. This Dealer, Olympic Yacht Center does a high volume of Maxums and has been able to provide parts to anyone calling. The contact is Ron Jones, 206-325-6774, olympicyachtcenter@juno.com

Why are "coke" stains coming from the upper deck drains?

In a message dated 2/4/02 6:57:09 AM, rgodek@hondaconnectors.com writes:

Hi James,

I own a 1998 Maxum 4100SCA (Hull# BVKA33YAB898), you dropped off your card while you visited Reefpoint Marina, Racine, WI several years ago. Thanks for the card.... I am a constant visitor to the website! I have found a lot of useful information.

I seem to recall reading something about 3/16" drain holes being drilled into the aft hardtop to allow trapped water to drain. Can you give me some additional information as to where these holes are to placed? I guess the bigger question is how is the water entering the hardtop?

I have experienced finding a liquid looking like Coke Cola on the swimplatform while cruising, of course this was after the boat was on plane. I accused my wife of throwing a drink overboard...she denied it...but,

That's another story. The reason for my concern is I just came back from checking out the "Mo Baby" as she is currently lay-up for the winter, I notice the same Coke-like liquid oozing from the shrink-wrap. I climbed aboard and found that the aft cabin starboard vertical support had ruptured at the upper weld and had sprayed the coke-like liquid over the aft deck. I am assuming that there was enough trapped water in the hardtop to cause this problem. Have any of my fellow aft cabin owners experienced such a problem?

Regards, Bob Godek (630) 227-0081 rgodek@hondaconnectors.com

Bob feel free to give me a call I've got "coke" coming from the upper side drains. I've also forwarded your E-mail to Kennie Richardson of Maxum for his comments.

James Clausen, Maxum Owners Group

Thank you very much for your reply. I spoke to a fellow named Jamie Wright, he is a former Salisbury worker that left Maxum and joined the local Maxum dealer, Pier 33, in St. Joe, Michigan....well that was until Pier 33, Maxum's number one dealer dropped the line last year. Jamie is acting as a local subcontractor for Maxum. Jamie told me that the "resin water" (coke) was a problem on the 4600. I too have the "resin water" leaking on the portside of the flybridge on my 4100SCA. He stated that he had not heard of any "resin water" problems on the aft cabin hardtop, however, after I described how the support for the hardtop had ruptured, he agreed that water must be getting into the hardtop. The mysterious part is the supports are supposed to be sealed at both ends...Hmmmmm.

I purchased the 5 year extended warranty from FPC. I am working with Jamie to get the repairs done under the insurance policy. Jamie initially contacted Maxum regarding the ruptured support, and they were quick to point out that my boat was out of warranty......this sort of upsets me because I have been boating for 30 years in Midwest and I have never worried about winterizing my hardtop supports!

If FPC isn't willing to cover me on the support, I'm going to try to work with Maxum to see if they will at least supply a new starboard support on a N/C basis. I had great luck working with Ross Robinson out of the US Marine facility in Washington State.

As soon as I learn something, I'll drop you a line.

I hope to be enjoying some of your nice Florida weather next week, my wife and I are headed to the Miami Boat Show next Wednesday. Regards, Bob Godek

Ps: If you know of anyone looking for some Avonite (Aztec Brown) work, i have a local source that does super work and is very competitive, also I have the Maxum Logo (flee) in a Tajima format for those that need it for embroidery purposes. As soon as I learn something, I'll drop you a line.

Stupid water tricks!

I was so smart, that I installed a whole boat water filter on our 4600 SCB. To make it the best water ever I tasted I installed the best filter, a carbon filter. I recently found out that the carbon removes the chlorine in the water and allows icky things to grow. Well, all is not lost, I replace the carbon filter with a cotton filter and installed a smaller carbon filter under the kitchen sink and one on the ice makers water feed.

Jim where have you been, we missed you in January?

Jim has been busy. I have been working with Maxum on serious ongoing problems in the Maxum Electrical systems for over one year. This has been a long and sometimes difficult effort, I am an outsider, I've been asked how could I know more than their electrical engineers. The answer is I own the boat and live with the boat and bought an ABYC Standards Manual. Have a degree in Electronics and owning an electromechanical service company for 25 years, and owning boats for 35 years also helped. The ABYC standards manuals didn't exactly match any of my three different Maxum wiring diagrams, even if it did match, they would still be wrong. I asked why, and in time so did Maxum. US Marine is making headway in identifying the extent of the problem areas. And has in some areas identified solutions. This looking has extended into other line than Maxum and I have been told similar problems have been found. To understand even more, I have attended the American Boat and Yacht Council's (ABYC)'s E-8 and E-9 AC Electrical and DC Electrical meeting in Maryland last month. And I have just come back from IBEX, the boat builders show in Ft. Lauderdale, where I have taken the ABYC Electrical certification exam. "Knowledge is power" or was that "knowledge is good"?

I herein invite US Marine to let their customers know in their own words about the electrical problems that exist in their boats and what they are planning to do about them.

Any reply will be sent to all. James Clausen


March 2002

Maxum Owners E-Mail

This E-mail talks about:

Responses to our March special E-mail

Coke Stains Follow up

Inquiring owners want to know

Ongoing electrical work with Maxum

More ongoing maintenance Items and tidbits of information

Here we go.

The "March Special" was a link to a website that showed a Towboat and a bridge. They are some of the best action boating photos I have ever seen. Well, we now have the entire set of photos here on this website @ http://members.fortunecity.com/billegates/towboat.html

And of course there is more, there's details from the captain of the towboat that went through just before this accident took place.

Responses to the March Special were;

Thanks for that! I can now believe that someone had a worse day than I have!
That was un-frumpin believeable!! Phil
Unbelievable!!!!
Unbelievable!
Wow And the Captain? He lived to tell the tale and no one will ever believe him! One of those zany stories of the Old Man River ! Great pictures!

"Coke Stains":

James, I got the E-mail this time... Thanks for the extra effort. Please notify us if any more information comes available on the "COKE" stains.. I have it on my 46 -- 2000 model. It comes only from the two side drains, mid bridge. We all appreciate your work on the web page. (I was the one that sent pictures of my spare prop storage in the lazzerett... sp? )
Rod day day1@attbroadband.com

Hi James, After reading this months new letter I have the problem with the "coke" coming out of my 4600 SCB fly bridge drains. Is this something that will cure itself and is there any long-term damage that can occur? My boat is kept under roof so only sees water when I wash it and therefore I have only seen the "coke" effect twice. Bob Bowers

The "coke stains" have gone away on our boat; they seam to have been trapped in the sandwich under the bridge deck and salon ceiling. They showed themselves as "coke stains' down the side, the stern, and out of the overhangs outdoor speakers. They only lasted 3 to 6 months and have not come back, exactly what they were, I do not know. James Clausen

Inquiring owners want to know:

Jim, I also had water dripping from the wiring access panel in the ceiling of the hardtop on my 4100SCA. Upon removing the panel, I found water coming in through the fasteners for the anchor/all-around light. I re-bedded the fixture and the fasteners and that took care of the problem. Roger Wothe

I am having a more pressing issue with a very large amount of frost building up in my refrigerator freezer. I have check all the seals on the doors and they appear to be sealing just fine. In just a few days it will build a large amount of frost in the freezer and the metal plate between the freezer and refrigerator is always wet and has started to rust quite. Have you heard of anyone else having this problem?

When your door closes it does not seal properly. I had the same problem; we had to shim the outer face door with washers to allow the inner real door to seal. Piece a cake job, give it a couple of hours time and you will be all set, as for the rust, catch it quick with sand paper, mask the area and spray it black. James.

It won't be long now until we are doing the spring clean up and 1st waxing of the season.
Bob Bowers

Name: WILLIAM VASSELL Subject: Re: bow thrusters Email: WCVCSC@aol.com
Maxum Model: 4600 SCB DO I NEED BOW THUSTERS FOR MY 4600 SBC does an after market application work. BILL VASSELL Bill, I don't know of anyone with a bow thruster. I guess that an answer of sorts. James.

In a message dated 2/13/02 5:48:23 PM, FAAmandi writes:
James....I own a 2000 4600.....have you heard of any diesel fuel getting into the forward bilge area?....I recently had a major diesel fuel leak on my portside engine from a fuel injector valve but after we cleaned up the mess, my captain found diesel in the forward bilge?....any thoughts on how it can get there?....thanks.....Fernando Amandi. >>

Yes, it happened to me too. Starboard side during filling, our fuel sender was not totally screwed down in the tank, we overfilled into the catch basin under the tank. There are weep holes that weep forward. Why they go forward I do not know. But fuel ran forward under the small bedroom, under the water tank and into the forward bilge.

Port side we had a loose connection on the lift pump just before the injector. But our spill was contained under the engine. If the port side had pressure, the spill could have gotten under the tanks and weeped forward there?

Good news, the Diesel smell will go away and not come back, in time. Bad new, you have to get all of the diesel you can out by dipping and dabbing in impossible places. Jc

On going electrical work with Maxum:

Well it's still on going. I was told "they would make it right" and I believe them. James.
To those of you who asked about this, If anyone has a "specific" electrical question fell free to ask.

Here's some thing to look for when on your boat next. Verify that you have a "green" ground wire attached to your anchor winch's frame. And verify that you have a "green" ground wire attached to your rudderpost. Most of our boats have the rudders "through hull" grounded but not the actual rudder itself. An alternative to grounding the rudderpost is to add zinc on the rudder. Because Maxum uses "high efficiency rudders" and the rudders are quite close to the propeller, I would not suggest this approach. Grounding of the rudderpost is the preferred method here.

More ongoing maintenance Items and tidbits of information.

Filters: I found the Racor guys at IBEX, I wanted to talk about water in my diesel fuel getting into my Racor filter. I specifically wanted to know, since the water had reached the filter element and I had since drained the water, does the diesel displace the water from the element? Or did the water wick into the element and ruin that portion of the filter? The answer is, the Racor element is made of an "aquablock" cellulose and it is not permeable to water. The water is displaced. This is on Racor's; other filters can be different. As an owner you should have the Racor catalogue on Marine Filtration. Brochure # 7501. You can call 800-344-3286 and request one.

Battery Charging. Did you know the difference between a fully charged battery and a discharged battery is .9 volts? Source? Word of mouth, an article I read a while ago and Ed Sherman the assistant Director of Education for the ABYC, American Boat and Yacht Council. Also, Nigel Calders new book, Boatowners Mechanical and Electrical Manual (Second Edition). Highly recommended to add to your boating library, available from Bluewater Books or International Marine. Did you also know that the deeper you discharge a battery the fewer cycles you will get out of it? And the third fact I want to bring up is, the lower the battery voltage is, the more current, (amps) are required to make up the devices rated input.

Do you remember all those Cummins 450C engines that had their Delco 21Si alternators mis-wired from the Maxum factory? They were putting out .7 to .9 volts less than they should have been. This equates to hard starting, excessive current to the starter motor, short battery life. Maxum has a fix for this if you need it. This applies only to boats with the 450C Cummins Engines.

Outside Shower Unit was manufactured by "Heater Craft" Of Rathdrum Id, 208-687-4400. If you need any replacement parts please contact them directly.

Propellers: My hub on my original factory-supplied propeller is too long by 1/2" . Why I don't know. But to reduce it in length to match my other two sets of propeller I had to have it cut at a machine shop. I called Michigan Propeller and asked them about settings on the miller to do this. The said to cut nibrl, use a 1" to 1 1/4" end mill at 800 rpm. Or a 2" + carbide cutter @ 2000 rpm.

More Propellers: Some of our boats have Nakashima Propellers. There is no US office for them. They do have a website @ http://www.nakashima.co.jp/

Rudder shafts and rudder tie bar: This weekend I brought down some 220 grit emery cloth and sent my 15 year old son down there to polish them up, wipe them down and seal them with corrosion block. They we pitting something awful. Take a look when you check your rudder ground bonding.

That old Port engine keeps loosing coolant. After a quick but through inspection under the engine I went to the source of my leak before. The hot water heat exchanger, and yep there's a puddle of green under it. I pulled the heat exchanger hoses off and inspected the inside of the hose for tears and re-tightened the connections, the next time I see them, I will pick up some better quality constant torque 5/8" hose clamps and change them all. If there was more barb sticking out I would reverse double clamp them, but there's not.

Stainless Steel: Did you know there are over 500 types of Stainless Steel! And yes, Stainless Steel can rust. 300 series is marine grade stainless, 304 is better, 316 better yet. Numbering goes up to at least 450! Welding and manufacturing can often cause surface crevice corrosion and the impurities in the Stainless can cause internal galvanic corrosion in the material. Stainless Steel likes oxygen, and does poorly when deprived of it such as in underwater installations. This is another reason water is pushed through the stern tube of you boat, to oxygenate the water trapped in the stern tube around the shaft. Stress corrosion cracking and fatigue are also common problems. This is not a material to make a fuel tank out of. (Ours are made out of Aluminum.) Just a note: Polishing removes the impurities from the surface of the Stainless Steel. The more you polish, the less you have to polish.

While down at the IBEX show in Ft. Lauderdale I took the test to become an ABYC Certified "Electrical Marine Technician" and passed, who knew. I felt that if I was a contributor to the ABYC, PTC (Project Technical Committee) which reviews the standards and recommended practices for small craft I should at least be certified by them.

Please Take Note: If you send me an E-mail, please put "Maxum Owners Group" in the subject bar. Due to all of the junk mail I get, there are times when I trash mail in batches, if I don't recognize you E-Mail address I might just toss it by mistake, thanks. James


April 2002

Maxum Owners E-Mail

This E-mail talks about:

Responses to our March E-mail

Owners want to say:

I've attached a JPEG photo, (TrailorHitchTest) to this E-mail, I couldn't resist.

Ongoing electrical work with Maxum

More ongoing maintenance Items and tidbits of information

B-W Velvet Drive 5000 series transmission

Here we go.

The "March Special" was a link to a website that showed a Towboat and a bridge. They are some of the best action boating photos I have ever seen. Well, we now have the entire set of photos here on this website @ http://members.fortunecity.com/billegates/towboat.html

And of course there is more, there's details from the captain of the towboat that went through just before this accident took place.

I've attached a JPEG photo to this E-mail, I couldn't resist.

Owners want to say:

Dear Bill, Please note that my new E-mail address is kennethmcunningham@attbi.com.

We are extremely excited about our new 4600LE. We about thirty days away from launch. We have had a bow thruster, cablemaster and oil xchangr installed.

It is interesting to note that many of the issues that you had addressed in your web site regarding the 4600 have been addressed. The battery charger is now a ProMariner ProMatic 3. The AC unit drains are connected to the shower sump. There is now remote temp sensor for the salon AC. There is an hour meter on the genset. Just thought you would like to know that Maxum does seem to respond to input. Thanks for a very informative and enjoyable website.

Sincerely,

Ken Cunningham kennethmcunningham@attbi.com

RE: Obtaining Materials from a Maxum Dealer on Long Island, NY

When I attempted to obtain from Maxum some Corian and cherry wood veneer to match that on our 1999 4600 SCB, so as to have a bar built in our main salon and cabinetry built above the refrigerator in the galley, Maxum's Customer Service Manager directed me to Islander Boating Center here on Long Island for pricing; Maxum's Customer Service Supervisor, Kenny Richardson, said Maxum was going to drop ship the material to me and have Islander bill me.

As I told Maxum, I need 3 square feet of Corian to inset into the top of the bar - for this Islander wanted $48.00 a square foot for the material itself. Their price for the veneer was even more outrageous - they wanted $48.00 a square foot for the veneer; as I need 135-138 square feet of veneer their price came to nearly $6,650.00 for the material alone. I told Islander, politely, what they could do with their materials and where they could store them.

Somewhat taken aback by the sheer effrontery of these people I called Kenny Richardson at Maxum, told him what had happened, explained that I had acted as a GC on several large construction projects, and had had 1 1/2 inch bull nosed custom made granite tops installed for under $45.00 a running foot (not a square ft).

1. Ken told me that he had been in construction, and agreed that the prices I had been quoted were somewhat out of line; and

2. That he would try to get Islander to reduce their prices to reasonable ranges, and

3. If he could not do so he would look around for someone else I could deal with to obtain the materials.

Kudos to Ken and Maxum and boos to Maxum's local deal (Islander). Never will I deal with Islander again!

Stan Gewanter Smgewanter@aol.com

On going electrical work with Maxum:

Well it's still on going. I was told "they would make it right" and I believe them. James. To those of you who asked about this, If anyone has a "specific" electrical question fell free to ask.

This E-Mail was sent from US Marine to me in May, 2002. I meant to send you an email late last week to let you know we continue to meet, now three times a week to review the fuse situation. Last week we looked at every cut slip for every boat and I can tell you we are on the edge of a final decision. I know I probably sound like a broken record but we really want to make sure we are taking the prudent steps with this deal. I will contact you as soon as we go along.

Best regards!!

More ongoing maintenance Items and tidbits of information.

B-W Velvet Drive 5000 series transmission. I'm not certain where I was in my transmission problems when I last wrote to you. Quick refresher- '98 41SCA, 400 hp 502 cu in, B-W Velvet Drive transmissions. Problem: both transmissions overheating and leaking, port replaced in '98 while starboard was rebuilt, port resealed in '00. Then in '01 I couldn't run more than 2 hours without the port overheating again. The drill was turn off, open engine hatch, let cool, restart, run 2 hours and repeat. But it didn't leak! Then mid-season it began leaking like a sieve when it overheated. I was prepared to contact a lawyer but gave finding a solution one more try. My wife Terre couldn't believe I was this cool about it.

Very long story short as possible - I learned through (intentionally left blank) that in order to get counter rotation in the port transmission B-W added a gear. The additional gear increased heat, plus changed the fluid dynamics with neither being compensated for by a larger heat exchanger or higher capacity pump (the solution). B-W learned about this calling on Transmissions Unlimited and another company in MI to find a solution. Evidently these are the two companies that B-W turns to when it has a problem. Well, they did and B-W tested and approved their solution, taking it to Mercruiser, saying they'd provide the parts if Mercruiser would pay for the installation. Merc's reply, "No way". B-W responded, "Your problem then!"

Just a shot in the dark, I called BOATUS consumer affairs and spoke with Raymond Rose. Good guy. After giving him my boat specs I began explaining the problem when he interrupted to tell me that my port transmission was overheating and leaking. Was he psychic? He explained that BOATUS was receiving complaints about this particular model, 5000 series, and that members weren't receiving any help from Mercruiser. He also said that BOATUS was disappointed in getting members with the problem to respond to published requests. I gave Ray the names of Transmissions Unlimited, Treasure Cove Marina (now Marine Max), who'd done all my work, plus one other person that I knew with the same problem. When I called him back two weeks later he had added 11 names as a result of the three I had given him. He said that BOATUS was preparing a letter to Regal Beloit, the purchaser of B-W's transmission division, on behalf of all the named members regarding the problem, requesting they take responsibility and address the problem. I received my copy of BOATUS's letter but never to this day have I received a response from Regal Beloit. Ray said recently that they never responded to them either.

Then in casual conversation with a fellow yacht club member, he mentioned that (intentionally left blank) the past president of the (intentionally left blank), who is also the president of (intentionally left blank), was at one time high up in the B-W corporation and that (intentionally left blank) might be able to help me.

I e-mailed (intentionally left blank), who responded telling me that he had helped develop the 5000 series transmission. He also explained that Mercruiser made several changes from the original design that caused most of the problems. (intentionally left blank) confirmed everything that I'd learned from Transmissions Unlimited, adding that the counter rotation also caused the fluid to foam compounding the cooling problem since foamy liquids don't transfer heat well. He further confirmed possible solutions, none of which were inexpensive.

I made one last call to Ray at BOATUS who told me that one member had complained so much to Mercruiser until they gave him a new transmission. What the heck. Now understand, Jame, that I love my wife and she's a great person. But I lovingly refer to her as "the bitch from hell". She's worse than a pit bull when she gets hold of something like this. I hadn't tuned her loose on Mercruiser . . . . yet.

Anyway, from earlier problems, I had the phone number of Mike Selover (See-lover), supposedly head of Mercruiser warranty service. Mercruiser's phone system is worse than a banks because they don't want to talk to their end user customers. I was prepared when I got Mike's assistant, but didn't show my full hand. I explained my particular problem, the sequence of events then went into problem's causes along with the solutions. She played the corporate warranty game not offering much hope until I played one of my aces, telling her that I had my information in writing from several reliable sources, one an unnamed former B-W employee. That got her attention and of course she wanted to know my sources which I refused to divulge. I did excerpt and reword (intentionally left blank) e-mail and sent it to her. She called back the next day and asked what I wanted. I really shocked her when I said I want my boat replaced. I let that soak in for a moment during the dead silence. Then I told her that I knew Mercruiser wanted to keep this low key because it didn't have a recall (yet), so it was taking care of very dissatisfied, vocal customers. I continued, saying that I was prepared to see this thru until l got satisfaction, meaning I could use my boa without fear of transmission failure which under certain conditions could be deadly.

The end result was a new transmission was installed two weeks before the labor day weekend. We paid for installation, however, I know from the low bill that Mercruiser must have subsidized it. Labor Day weekend we ran over 3 hours each way to Cleveland and back without a problem then a few short trip later. I'm still holding my breath for this season.

James, I'd appreciate your not using the names of these people except Ray Rose at BOATUS but you can have anyone e-mail me or call me and I'll give them everything I have. Also, edit this epistle as needed if you want to use it.

On another note, during the Cedar Point Boat Show last year, my wife Terre and I were on a '00 41 SCA and were, well, disappointed isn't strong enough. In comparison, our 2 year old boat is considerably better all a round than the '00. It looked worse than a Bayliner at its worse. Based on what we saw, we couldn't recommend a new 41 SCA to a friend. Too, we didn't go on any other Maxum during the show either so my comparison is 41 SCA only. There's a '99 37 SCR in our marina and he's very pleased.

Lord, I love the web site, though I haven't visited in several months until recently.

You are to be commended. I can see from your tenaciousness with alternator that you and my wife would be very good friends. Maybe this year I can get in enough runs without any problems to get you some performance specs for our boat and engine.

I'm also glad you and your family had a wonderful and save circle trip. You should share that adventure with Lakeland Boating or Boating. It won't pay for gas but it may make a big dent in that bill. In fact, an angle would be from your wife's perspective; radically different that your and the children's. TMatthews@alink.com Terre Matthews

Please Take Note: If you send me an E-mail, please put "Maxum Owners Group" in the subject bar. Due to all of the junk mail I get, there are times when I trash mail in batches, if I don't recognize your E-Mail address I might just toss it by mistake, thanks. James


May 2002

Maxum Owners E-Mail
Visit our Website lately?
Maxumowners.org

This E-mail talks about:


This is the last of the "Free" E-mail

Ongoing electrical work with Maxum

ZF HSW 800 transmissions, in 4100 SCR's

Gel Coat Stains

Woodwork bleached by the sun

More ongoing maintenance Items and tidbits of information

4100 SCR's Impellers & drains


This is the last of the "Free" E-mail's,
from June forward E-mail's will only be sent to paid subscribers
The majority of us have agreed to a one time lifetime $75.00 payment

The website has moved, and 95% of it is now reformatted, I am also rereading everything for errors and inserting new material as I go, This will take me an hour here and there for the month of May to complete. You need to do nothing new, just go to www.maxumowners.org

Here's how it will work.
Those of you who send in the $75.00 will continue to get the monthly E-mail's.
Those who choose not to send in the $75.00 will not receive the monthly E-mail's.
The website will still be free and open to everyone.

This one E-mail was indicative of your thoughts to me. Thank You all. James

Dear James:

I vote in favor of the lifetime subscription concept. I sincerely appreciate the immense effort that you put into this site and I can't see further burdening you with having to track subscription expiration dates. The knowledge and advice that I have received from this site is perhaps that the best bargain that I've ever received when it comes to boating. Thanx, Ken


Please send your check made out to "James Clausen" for $75.00 to:

James Clausen
7067 Villa Estelle Drive
Orlando, Fl 32819

407-351-1062
billegates@aol.com



Here we go.

Ongoing electrical work with Maxum,
They say "Any Day Now," they, Maxum, have said that for about half a year now.

(1) Contradictory and inaccurate electrical wiring diagrams.
Maxum has supplied to the owners of their "Sports Yachts" with contradictory and inaccurate wiring diagrams, which unless physically checked on boat would lead the owner to believe that their boat is properly wired. Maxum has had knowledge of this for over one year and has done nothing to correct the situation or notify owners of the problem.


(2) Missing Fuses.
I pointed out to Maxum's Electrical Engineers, three of them, that there were fuses shown in the Maxum Electrical Drawings that were not installed in our boat, ABYC Section E-9.11 as shown on figure 11, and figure 15. Maxum has verified the lack of fuses in our boat. Maxum has reviewed the Maxum/US Marine "boat build book" and verified that the (4) fuses shown in the Maxum drawing were indeed to have been installed in the 4600 SCB boats. Maxum has further verified that no 4600 SCB has had these fuses installed and further suspects that NO Maxum yacht has ever had theses fuses installed.
In a message dated 11/9/01 3:58:01 PM, rrobinso@usmarine.com writes: That he agrees that there are (4) missing fuses on the Maxum boats. (these are high current fuses, about 300 amps)


(3) Missing wiring.
Ground wire from the inverter battery to the negative battery bus is missing on many boats. This missing wire prevents the inverter battery from recharging without a source of AC power, and prohibits it from recharging from the engines alternators via the battery isolator.


(4) Inadequate ratings on installed devices.
Further, your battery isolator is rated for 120 amps on its nameplate. The alternator supplied with the engine is rated to supply 130 amps. Actual test current is 142 to 143 amps. I have contacted the vendor of this battery isolator. I am satisfied that there is little danger due to this unfortunate mistake, but I again bring it to your attention and ask for a time is of the essence decision as to how you intend to proceed to correct this additional problem.
Mr. Robinson, regarding the 120 amp rated isolator used in a circuit rated at producing 130 amps which in fact was measured producing in excess of 140 amps. I find your statement that "you have contacted the manufacturer of the isolator and they do not see the application as a problem or threat to the isolator." This statement misses the point, the rating of this isolator is inadequate for the application, period. Your response in addressing a position other than that of "will the isolator fail" is required. I suspect we can agree that you would not put a switch rated at 5 amps in a circuit that draws 15 amps? Your previous engineer agreed that he did not know that the alternators rating had been increased to 130 amps in the 450C engine. Hence the original use of the 120 amp isolator. Additionally, I have also spoken to "the manufacturer of the isolator" and I feel confident with their assessment that "they do not see the application as a problem or threat to the isolator." Again this is not the point, the point is "the lack of design" since the larger 130 amp alternator was never considered in the design of this 120 amp circuit. Obviously it was not. What do you intend to do about this? If your answer is nothing, I will assume you will be willing to pay any additional moneys in the cost of insuring our vessels due to this situation and will be willing to defend against any electrical related faults, and with this knowledge, owners will be forced to devolve this shortcoming when selling their vessels under "full disclosure." I assume you will be willing to "make up the difference" in their resale price?


(5) "Unsheathed" wiring.
The sheathing is a requirement of ABYC 9.11.2.1 to which you are using exception 2. This exception specifically states, and I paraphrase here. If you are not providing a fuse between the alternator and a connection source other than a battery the conductor must be sheathed, the proper fuse protection has no bearing, as you are using the exception NOT TO fuse this side of the isolator. I have sent Trevor Richardson a fax on this drawing from the ABYC manual for his review.
Referring to the alternator power wiring. As the exception to 9.11.2.2 states, the wire must be sheathed, which it is not.

(6) UN-Bonded equipment.
The green bonding wire is missing on many; boats rudder posts, anchor windless, inverters.

In an attempt to solve these problems without outside assistance I have invited Maxum's Electrical Engineer down to our boat months ago. At that time we discussed the ABYC and NMMA Electrical Standards pertaining to the Maxum boats as well as reviewed electrical drawings for the Maxum 4600 SCB. Trevor Richardson, Maxum's electrical engineer has agreed that, the (4) main power fuses shown in the Maxum Owners Supplement book are missing.

US Marine. (as this problem runs into other lines than Maxum) Please consider yourself on notice and in a "time is of the essence" situation in order to identify the fix to these oversights. We both agree the problems outlined above are safety hazards. I feel that they must be corrected at once on all the boats in the Maxum line.



Is your Rudder Post bonded to your boats bonding system?
Probably not. If not, your Rudder is being eaten away!

For that matter is your anchor windless bonded with a green bonding wire to your boats internal bonding system? Probably not again. Does your boat have the proper high current short circuit protection as dictated by ABYC and NMMA? Probably not again. And here's the biggest question now that you know, do you care? Your insurance company sure will if you have a problem, and if you do lets hope it only the boat that is hurt. Jc



Ref: ZF HSW 800 transmissions
From: Doug & Ann Kendrick, MAXUM 4100 SCR owners.

Ann and I have just returned from a six-week cruise from NC to Merritt Island, FL. Then back to the St., Johns River and as far south as Lake George, and then up the ICW to home. The only sour note was a "blown" transmission in Merritt Island (over $7000 to replace) that held us up for ten days. Have you heard about the ZF HSW 800 transmission being fragile? I have replaced both Port and Starboard transmissions so far in five years and 830 hours running. Each cost about $7000 by the time it was all over including hauling the boat, etc.


The MAXUM 4100 SCR propulsion system uses a "V" drive. This means that the driveshaft passes under the motor and through the transmission to the drive coupling. To remove the transmission one must pull the drive shaft back about 18 inches or so. There isn't room ahead of the transmission to move it forward to clear the

shaft. To pull the driveshaft back the propeller must be removed because it would

hit the rudder when the shaft slides back.


The propeller (24" x 22") is marginally large to take off underwater and the shaft might leak when pulled back as one must undo the seals to slide the shaft. In addition, the work is easier on dry land, especially moving the 200 pound transmission which is best done with a forklift such as used to launch and retrieve boats.


All in all a complicated and expensive job.

Doug Kendrick MAXUM 4100 SCR DKENDRICK@nc.rr.com


Gel Coat Stains

When you've asked just about everyone you can think of, ask the manufacturer.
And that just what I did, I called Cook Composites the manufacturer of the US Marines Gel Coat used in the Maxum Boats. I spoke to their Gel Coat representative, Larry and discussed, the problems some owners are experiencing (myself included) with "Yellow Deck" and "Styrene Blotching." Terms Larry was somewhat unfamiliar with. He did however know of the problem and was an additional source of information on the subject. Fact of life #1, Gel Coats yellow and loose their gloss when exposed to UV rays. The same type of fading happens with paint on a house and on a car. What can we do to slow this down and possibly prevent it? Wash the boat often, washing removes the pollutants that drop on the boat that were in the air, sulfur from the power plant, exhaust emissions, bird droppings, etc. Keep wax on the boat, be sure to use a UV stabilized wax, or one with a UV stabilizer in it. Regular wax without UV stabilizers or UV stabilization protects for 2 to 3 days and then stops. High priced polymer waxes are no better than regular waxes. Never use Pledge or similar products on a Gel Coat they contain oils which can penetrate the Gel Coat which is porous causing you tremendous staining. Rubbing compounds generally contain an amount of oil also, therefore you must always water flush the area after using a rubbing compound BEFORE applying wax. Now as to the question, does Gel Coat contain Styrene? Larry says yes, BUT the Styrene is Polymerized by the time you get it. Why use Styrene anyway? Larry's the Styrene is necessary to connect the polymer bonds in the material so that it can properly catalyze. Also, additional Styrene is sometimes added in the building process by the Boat Manufacturer as a thinning agent depending on the material density, flow through the gun and the temperature.
With all that said what are the stains really. My best guess is that the stains on the decks are probably Gel Coat that was not waxed and the "Yellow Deck" is Gel Coat that was not waxed with a UV Protective sealant. There is a smaller chance that the problem is Styrene. The blotches are most likely caused by fiberglass repair while in the plant, they have a distinctive spray pattern to them. The repairs were most likely voids in the molding, very common in the boat building process. The repairs should have been UN detectable, and indeed were until the UV hit them and they changed color.
Now that I have them, how do you get the discoloration out. Soap and water was the first thing Larry said. Tough Enough Bilge Cleaner was the choice of US Marine. Larry said to go through your cleaners from mildest to the strongest. As you exhaust your cleaners he suggested using both families of organic stain's the first would be Acetone or other fast evaporating thinners theses are in the Aliphatic family. The second would be Xylene or Tylnene these are in the Aromatic family. Larry says Like dissolves Like. Meaning you have to find out what you have that's causing the stain and find a like product to lift it. In the later part of our conversation he suggested fine sandpaper. The end.

Woodwork bleached by the sun

James, I've noticed that our entertainment center has been partially bleached out by the sun. It was originally cherry color and part of it is almost blonde now. Do you have any recommendations or solutions to getting it back in shape. Thanks for letting me hear from you as soon as possible if you or anyone else has had the same problem of bleaching. Myron. myron@alaskanfur.com

Website Maintenance Section, (Woodwork)
The Interior Woodwork in later model boats is dyed, not stained, just when in the production serial numbers is not known. The woodwork must be treated with care, and one tip from a factory representative is to add soft coverings to the ends of the vacuum to prevent scratching and denting the woodwork. I have a Cherry Interior, and use Van Goug, Lt. Oxide Red, to match the Pin Rail color VGH53390, Available @ Cheap Joe’s 800-227-2788 for about three bucks. I use a Minwax "Blend-Fill" pencil #7 for marks on the cherry. I recently was doing another job and gave the filler pencil to Patti, when I came back to look, and look I did, I found no trace of her handy work. I use Miniwax, Poly Cyrillic. Clear Satin, (water base) to seal the wood. For real damage call in a professional or if you want to become a professional, call Mohawk Finish Company and ask for their catalog, @ 518-843-1380.

The wood on the boat is just that, fine wood furniture, when left in the sun, it will get "bleached out" and will be required to be refinished. Jc

More ongoing maintenance Items and tidbits of information

Hey James,


Just a couple of experiences to add to your archive!
I own a 4100 SCR with Cummins 370Bs.


I was in NYC at Chelsea Piers and bumped into a fellow 4100 owner... We hit it off pretty well cause we both bought new and had like experiences. One worth mentioning was WATER IN OUR ENGINE ROOM BILGE. And we came up with same solution independently. In the storage compartments under the rear seats and in my fender wells on the Transom, each has a drain tube that went into the bilge. We both created a sleeve with two nipples on it and spliced it into the Main drain tubes that runs from the back corners of the engine hatches' rim or trough (whatever you want to call it) and goes directly overboard. That took care of a lot of it. But another leak was at the middle aluminum cross hatch support. The water was also leaking between the cross support ends and the gunnel or trough for the engine hatch. At that juncture, the wall of the trough tapers down to allow the cross support to fit flush. At that point, I used some boat life caulk. Has helped an awful lot in the amount of water in my bilge. Had already ran thru all of

my thru hulls...so the drill was tedious.


RAW WATER IMPELLER REPLACEMENT AND COST SAVINGS:

Again, I have the Cummins 370Bs. I just did this drill. I was told that I needed Cummins Impellers. So I ordered them... and got them for dealer cost at like $105 apiece (Suggested Retail price was like $147) - maybe I was being taken for ride here also, but I don't think so, saw the invoice.

I thought was high and found out that it is!


My raw water pumps are Sherwoods and I could have gotten the same impeller from the Boat supply store for $54. Now, the Sherwood books at the supply store didn't say that that was a replacement impeller for my 370B, but it was an exact match.

Second....my starboard engine impeller is a real pain to change cause the pump was on the outboard side. So room and leverage were issues. Also, two high pressure fuel or oil lines exasperated my problems as they interfered with the Impeller removing tool's handle and prevented me from getting anything else on the impeller to remove it, such as pliers or whatever. So I had to remove the fuel line and finally got the Impeller tool to work. HOWEVER, THE GOOD NEWS IS, the exact impeller is also available from CAT! Only this one has a threaded end on the outboard side, making the Impeller tool obsolete. All I have to do next time is screw in the correct size and thread bolt, and she'll come right out. The CAT impeller (which is made by

Sherwood as well, but not available to retail) costs about $85... an additional $30 for the threaded end I guess... Considering the hassle...well worth it, for the Starboard engine anyway.


I will say, that the Cummins kit did come with a new rubber O-ring (as thick as rubber band, maybe) for the rear access plate of the pump.... but I'll be damned if it is worth the additional $50 - $100.


If anyone cares about this for their 370Bs, just get in touch with me and I'll gladly track down and give you the part numbers for the exact Sherwood impeller either with or without the threaded end. You can reach me at billb30@hotmail.com .


Best wishes to you and everyone this boating season.

Sincerely Bill Bauer billb30@hotmail.com


Please Take Note: If you send me an E-mail, please put "Maxum Owners Group" in the subject bar. Due to all of the junk mail I get, there are times when I trash mail in batches, if I don't recognize you E-mail address I might just toss it by mistake, thanks. James

If you would like to be removed from this E-mailing list send me,
James, an E-mail @BilleGates@aol.com and request to be removed.


June 2002

Maxum Owners E-Mail

June 2002 - Maxum Owners E-mail

Visit our Website lately?
Maxumowners.org


This E-mail talks about:

"Free" E-mails will contain only subjects, not details

Ongoing electrical work with Maxum

Rudder posts

Sliding Entrance Door

Water in the bilge

AC in 4100 SCB's & 4600 SCB's, clean sweet air.

July, will have an article by us and GLCC's Fleet Surgeon on getting
and keeping your boat's drinking water fresh and safe.

More ongoing maintenance Items and tidbits of information.


Here we go.

Ongoing electrical work with Maxum,
Maxum say they have submitted their proposal for the electrical fix to the Coast Guard for their approval.

______________________________________________________


Our Rudder posts should be, but are not connected to boats internal bonding system. As per American Boat and Yacht Council Standards. ABYC E-2 2.5.8 "Rudderposts shall be cathodically bonded by means of a flexible conductor positioned to allow full rudder movement without stressing the cathodic bonding conductor or its connection." If you do not have a green wire from your rudder post you are using your rudder post and rudder as a zinc and it is being eaten away. Have a green #6 stranded bonding wire installed as shown below asap? Jc



______________________________________________________

In a message dated 05/16/2002 3:09:54 PM, judith.hasenauer@bghpc.com writes:

We have a problem maybe you can help us with. We are about to install our fourth door catch/lock for the sliding door into the salon. We have lectured everyone on not slamming the door. This last time it broke and I mean broke in that the latch on the door was in pieces, occurred when the seas were rough (3-4). One theory is that there is a slight space and the wave action forces the door back and forth. We live one lot off the ICW in Ft Lauderdale and the boat is bounced around a lot setting up this door for the break. Your thoughts would be appreciated. Judith Hasenauer >>

I also had to replace the door latch. Ours locked me inside at the dock. Not too much fun to be sure.
The following is from the website in the "Interior" Section. There's also a photo there.

______________________________________________________

Curved Glass Sliding Door, ours has eaten the locking jaws in the sliding door twice. When the lock failed the first time on our 4600 SCB, it gave no warning. It locked me inside and would not release until I took out the inside door handle and "struck" the drive pin with a blow from a ball peen hammer. The second time the jaws again fell apart, they ended up falling into the bottom of the door channel, the locksmith could not remove them. The door is supplied to Maxum from "Taylor Made out of New York" the whole door is part # 745901700, the lock is part # 510.121 and the lock carries a price tag of $225.75. If you need one call and order it from Robin Gordon @ 518-773-9352. Robin says, If you remove the sliding door and put it on a table. You should be able to remove the side panel and get to the dropped hardware. Robin also says the wait for a new glass panel is 3 weeks, I was afraid to ask the price. If your stuck like we were and want your boat locked up, you can drill a hole in the lower part of the sliding door track , there are already a few there to drain water in the channel, just not in the right place to lock the door. We just drilled another hole and used a brass shank padlock through the hole to lock the door. This is a great second lock if you winterize your boat.

More Information on Curved Glass Sliding Door: I received a note from a source that, you can remove the channel holding the lock without removing the door from the track. "Unscrew the large Phillips head screw on the bottom, and strike the frame firmly. Leave the top screw in you don't need to remove it. The metal will pull away from the gasket. Remove the dropped pieces and Gently reinsert the gasket then the metal frame." I tried fishing for the pieces with a magnet, no luck they are all non ferrous. Note: you should check your fixed catch on the door frame, this catch worked loose and dropped down on our boat causing the door when closed to "smash" into the lock on the door frame. This also caused the holes which hold the lock to enlarge. We removed the screws holding the catch onto the door frame and applied "locktight" medium strength to the screws to hold them tight, you should do the same. And we used thin SS washers on the door frame to hold the lock. When removing the locking jaws use a screw driver as shown to prevent the jaws from falling down into the door channel. To make a perfect alignment of the jaws and the catch use two strips of tape, place one on the door frame and one on the slider. Mark the center of the jaws and the center of the catch, when that slide them together they should match. So far so good. 12/99

I just reviewed my 4 photos of the sliding door lock, and they don't show anything more than you can see on your own boat. The key to the lock was alignment, I did this using two pieces of masking tape on the outside edge of the door and marked the center of the center of the receiver on the door. I adjusted the jaws on the door frame to center on the receiver. Because the lock was hit so hard by the jaws a number of times due to misalignment I had to use washers on the screws that hold them in the frame but they were thin and recessed well and did not interfere with the closure. I put a locktight on all the screws to prevent them from moving. I put locktight on the screws for the jaws also. It's been about two years and no problems since. I'm passing my good luck along to you to use on your door. Jc

______________________________________________________

Water in the bilge, Dear Bill, I read with interest the E-mails regarding water in the bilge in a 4100SCB. I had a 4100SCB (recently traded for a 4600SCB), and also had water in the bilge. It turned out to be coming from the unsealed screws in the rub rail on the swim platform. In some cases the holes were drilled but no screw

inserted. The same problem was on my new 4600. My boat was tied up at the dealers dock and came loose and damaged the swim platform and needed repair. When the rub rail was removed sure enough there were screws missing. Water would come in during deceleration from the following wake.

thanks for a great site, Mike Stevenson. mstevenson@mangobay.com

______________________________________________________

AC in 4100 SCB's & 4600 SCB's, clean sweet air. Well I hope so, I just cut out three of my doors and installed 12" x 4" sidewall return grills in them.


Since I was pushing AC into these rooms it had to get back to the return grill in the master bedroom somehow. And with the doors closed at night there was just no way that was going to happen. So I got out my saber saw and went to work. By the way the master bathroom door had a grill installed in the bottom of the wall, (the 4th door is curved). Photos to be put on the website soon. Jc

______________________________________________________


Please Take Note: If you send me an E-mail, please put "Maxum Owners Group" in the subject bar. Due to all of the junk mail I get, there are times when I trash mail in batches, if I don't recognize you E-mail address I might just toss it by mistake, thanks. James


If you would like to be removed from this E-mailing list send me,
James, an E-mail @BilleGates@aol.com and request to be removed.


July 2002

Maxum Owners E-Mail

July 2002 - Maxum Owners E-mail

Visit our Website lately?
Maxumowners.org


This E-mail talks about:

Ongoing electrical work with Maxum

An article by "GLCC's" Great Lakes Cruising Clubs Fleet Surgeon on getting
and keeping your boat's drinking water fresh and safe.

Mathers controls & Mathers electronic sync boards

Replacement Window Blinds

Master Mariners, Product Specialist, Chief of the Boat
Position Filled:
3500 SCR - Bryce Nord, is out of Riva, MD and owns "Senseless" a 3500 SCR Special Edition with Twin Gas 6.2 Engines, & Velvet Drive series 5000 Transmissions. bgnord@mrfuton.com

Positions Open:
4200 SCR - , Position Open If you own a 4200 SCR and can help your fellow owners let us know.
4100 SCB - , Position Open If you own a 4100 SCB and can help your fellow owners let us know.

More ongoing maintenance Items and tidbits of information.



Here we go.


Ongoing electrical work with Maxum,
Maxum say they have submitted their proposal for the electrical fix to the Coast Guard for their approval.
______________________________________________________

In a message dated 05/10/2002 11:04:12 AM, TRIXIE Oh writes

Our Boats Fresh Water System. I've read through the "plumbing " problems on your web page, although I'm sure some of these may apply, we have a terrible "onion" smell whenever we run ANY water on our boat. We started to notice this at the end of the Summer 2 years ago. We boat all year on fresh water. We have flushed, for hours, and used every water treatment known to man. We have even let the boat sit, with bleach, in the fresh water tank, for days, before flushing out. Our boat still smells like onions. Someone suggested that there might be a section of hose that doesn't flush all the way through, trapping antifreeze or bacteria, does anyone have any more info. on this? Any info you may have on either of these problems would be greatly appreciated. We don't feel comfortable using the boat while we have these ongoing problems.

Thank you, Bob and Lee Obermeier, Lake of the Ozarks, MO.

Just to get with the program I made some onion soup tonight. No, this is new to me. It sounds like you have done all the right things, so bear with me as I ask some questions. It is my understanding that the smell is from the tap water. AND that the same smell comes from every fresh water outlet in the boat.
> Question 1.- Does your water still smell like onions when you are attached to
> the docks water and have the internal pump off? Run the water for at least 15
> minutes and smell.
> Question 2.- Did you clean out the strainer on the fresh water pump?
>


I include an article from the Great Lakes Cruising Club on Safe Drinking Water on Boats from GLCC Fleet Surgeon, Jack Bailey, MD, take it away Jack,

Safe drinking water on cruising boats is obviously very important to all of us. In order to obtain some expert advice, I recently consulted a specialist on the subject, Dr. Penny Sutcliffe, Medical Officer of Health for Sudbury and district. Dr. Sutcliffe has kindly supplied the information, which follows:

Spring Cleaning of Drinking Water Storage Tanks

a.- Whether you are opening up the summer cottage or your local boat for the season, it is a must to clean and disinfect your water supply system.

b.- Thoroughly flush out any antifreeze that was used to winterize your boat's water tank. Always use non-toxic antifreeze to winterize.

c.- Super chlorinate by filling the water tank with a solution of 1 ounce of unscented household chlorine bleach per 1-gallon tank capacity.

d.- Turn on all faucets one at a time until a bleach odor is noticed. Keep the system pressurized and let the chlorinated solution stand for 3-4 hours in the entire water distribution system.

e.- Remove the aerators from the faucets and drain the tank through the sinks. This will allow for the clear flow of any bio-film that may have built up in the water lines.

f.- Refill the water tanks repeatedly with fresh water and flush until the water runs clear and smells clean. Use a chlorine test kit, if available, to ensure that the chlorine has been diluted to safe levels (0.1 - 0.2 parts per million). Never Assume Dock Water is Safe

g.- Before refilling your fresh water tank at any marina always ask questions.

h.- If your marina attendant does not know the source of the water supply, never assume it is safe to drink. Marinas located in small or remote centers may have their own private water systems. Although these systems may have some form of treatment, very few will meet the strict treatment or filtration requirements imposed on municipal systems.

i.- If there is any doubt about the safety of the water, boil it for at least one minute. The water can be cooled and stored in clean containers.

j.- As an alternative treat each tankful with chlorine bleach. Add 1 ounce of unscented household chlorine bleach per 50-gallon tank capacity. Stir to mix and let stand for at least 2-3 hours.

k.- Test the mixture with your chlorine test kit to ensure a free available chlorine residual between 0.1 and 0.2 parts per million.

* Individuals who do not like the taste of chlorinated water may consider the use of an activated carbon water filter after treatment.
* It should be noted that chlorination alone does not kill intestinal parasites such as giardia or cryptosporidium.
* Before using any marina water always turn the hose to waste for at least 5-10 minutes to clear the lines. The same organisms that like the water lines in your boat also like a dock supply line sitting in the hot sun.
* Maintain a logbook of marinas that you used for refilling water tanks. If your family comes down with an intestinal disorder that may be water related, contact your nearest health department.
* Never use untreated surface water for any domestic purpose.

Robert Vlick rvlick@earthlink.net our 4100 SCR Master Mariner adds,
The only thing that I would add is that if you are using a charcoal filter, watch how long you allow the water to sit in the holding tank "Untreated". Charcoal filters do a good job of purifying the water, but it will go sour in a short period of time and it too will grow the bad stuff. As I understand it, I don't have one, but a UV system is the best solution to keep the drinking water pure and odor free. The least expensive solution is to find a water treatment chemical, West Marine used to sell one called "Sweet Water", and it helped remove the chlorine taste.

James Clausen adds, we flush our fresh water tank often. Once things take hold and "grow" in a sealed polypropylene tank, you may kill them but their dead bodies fall to the bottom of the tank and slosh around for the life of the boat. When traveling and using the boat daily we simply taste the dock water and decide to fill the tank via our a portable charcoal filter or directly from the hose. If there is a hint of smell or bad taste I go through the charcoal filter. When the water is sweet I just shove the hose end in. The problem with using the charcoal filter all the time is that it strips the chlorine out of the water and then the water goes sour within a couple of week to a month. This is down south in sunny Florida, up North you get a bit more time. As careful as we are we flush the whole system out every three months. We turn off the hot water heater before we flush the internal tank. If the heaters electrical element is exposed to the air when powered up it will self destruct. Using the boats internal water pump we empty the internal tank then fill it 1/4 of the way and empty again, then we refill the tank. Then we hook up the dock water to the internal connection and open every water faucet in the boat, don't forget the fresh water washdown, and outside sink if you have one, open ALL hot and cold faucets, yes both of them. Run them at least 15 minutes. Start in the stern and turn them off going foward. If you have an ice maker let two full containers pass through it. We've installed a "whole boat filter" on the internal dock connection. If were on board for the whole Summer everyday I use the charcoal cartridge, when docksucking for extended periods, I have a cotton 20 mil coarse filter that I use when we are weekenders. I've never had to add anything to the water tank, even when up north for a winter season, we used indoor heater storage for the boat when on the Erie canal. I used to feel funny flushing my fresh water tanks on the dock for 15 or so minutes, but I never got sick from my boats water, and neither have my guests. Jim Clausen billegates@aol.com
PS: bottled water is dated to be good, "stable" for 2 years.

______________________________________________________

In a message dated 05/10/2002 11:04:12 AM, TRIXIE Oh writes:

Last week, we noticed our boat listing to the port side. I realize the kitchen, bath, etc., are on that side and may add more weight, but this was noticeable under way. We have searched every reachable compartment, no significant water. We feel it is forward in the cabin, somewhere we can't get to. Is there a compartment, or section of the boat that we can't see/reach that could be holding water without letting it return to the bilge? Any info you may have on either of these problems would be greatly appreciated. We don't feel comfortable using the boat while we have these ongoing problems.
Thank you, Bob and Lee Obermeier, Lake of the Ozarks, MO.

Your boats lists, again this is new. First check your fuel tanks. This I have seen boats list when they were unequal. Second when running if the trim tabs are not equal you will list, third if you are not equally loaded you will list, (too much beer on one side), or, if say I was on one side of your boat. James.
______________________________________________________


In a message dated 05/27/2002 10:03:55 PM, kennethmcunningham@attbi.com writes:

Dear James,
The shakedown of Sweet Dreams III continues.

A few major glitches.

The Mathers Microcommanders will not function in the warm up mode or synchronization mode. Bad microcircuit boards or bad info from alternators? Tried to start the genset yesterday and zip,zero,nadda. Wouldn't even turn over.

I have a suspicion that there may be a gremlin in the electrical system causing these problems. I am wondering if there is an alternator issue or a battery charging problem? 12 volt water system is dreadful. Nearly got burned the first time that I took a shower with the 12 volt pump. I think I have the dealer talked in to replacing the water pump and accumulator tank with the new Jabsco Sensor Max VSD 4.5 GPM pump. I'll let you know how this works out. Jabsco claims that this pump will eliminate hot/cold water pulsing issues. We'll see.

Have numerous area of gelcoat crazing and gouges. The gouges and I can blame on the dealer.

Several other issues including bad fluxgate compass, dinged up command bridge table, missing bridge component covers and fasteners. I am confident that these issues will be resolved. Most dealers here on the Great Lakes have concentrating on getting boats in the water. It will most likely take one or two Great Lakes boating seasons to complete our shakedown.

I have a couple mystery switches on the dash console. The amber light lights on the docking light switch but doesn't turn anything on that I can see. The switch immediately adjacent to it labeled courtesy light (no amber indicator) does nothing. The courtesy light next to that turns on bridge low level lights and the deck lights by the windlass.

I am wondering if these switches were functional on the original 4600 SCB. Docking lights were an option. I'm also wondering if the switch next to it was for the radar arch lights.

The owner's manual leaves a lot to be desired when it comes to specific information regarding the 4600.

Maxum also seems a little slow in updating their website and parts website. I quite honestly did not even know the 4600LE existed until last September when I saw it at a boat show.

Have you heard any scuttle about a combined Bayliner/Maxum effort in yacht production ( 50' + ). I've heard a rumor that the new boat will be called Meridia (actually, Meridian)
Sincerely,Ken kennethmcunningham@attbi.com



Your problem with the Mathers Microcommanders might be that the alternators are Delco 21si's. The question is does the alternator have one large red wire and one smaller wire on the control plug or does it have one large red wire and two smaller control wires? If it has only on smaller wire that may be your problem. The Delco 21si is a self exciting regulator, this means (in the single wire mode) it has to initially create its own power to be able to operate and produce power, (read the website for more on this). Once started and advanced to over 1200 rpm everything should be OK. Let me know, Jc

Gen set, get the voltmeter out, the house should be the starting battery for the gen set.

Gremlins in the electrical system, could be!

12 volt water system is dreadful, yes but did you remove the flow restrictors as shown in the website?

Mystery switches on the dash console, yes one was for the lights on the bottom of the radar arch, the other was a blank, we used it for base lights we installed on the bridge. Jc

I've heard this too. Meridian or some such new name may be a boat line name for Maxum/Bayliner like Ford has Mustang. Its an emblem name, for a class of boats, good luck to them. As for the size, who can tell. Jc

______________________________________________________

Replacement Blinds
In a message dated 06/01/2002 12:57:39 PM, Peter_Lorenz@msn.com writes:

<< Hi James, One of the salon blinds on my 4600 is falling apart (glue is dissolving due to sun I guess ). They are from Fashion Tech. Do you have a contact number because this sort of thing might be under warranty. I sure could use some help. Thanks, Peter.

Peter, I have the following information:
When searching for Fashion Tech. I pull up http://www.fashiontech.com
The E-mail I sent to Fashion Tech was returned, they may be out of business.
PS: Maxums "Parts Site" has no listing for Fashion Tech.

For boat blinds you can also use.
Blind & Shutter Factory Ft. Meyers Fl 800-256-7293
Custom Boat Blinds Ft. Lauderdale FL 954-763-6665

(E mail sent to Maxum, (US Marine) Parts Department follows) Blind replacement on our Maxum, (US Marine) boats. Our boats blinds were sold to you by, Fashion Tech; so the bottom of the blind says. I need to replace some of them as well as other Maxum owners. Could you specify what manufacturer, type and color was sold to US Marine for the Maxum boats over the years from 1997 to 2002. I will post your information to all the owners of these boats on our website. Thank You in advance.


Sorry for the late reply we, all six of us, were in Europe for three weeks just got back Saturday. Our dog, just before we left pawed our rear door blind and I glued it back together, it's starting to bother me when I look at it, its not really "right" so I will end up, like you replacing it. We're headed to the Bahamas on the boat for the month of July so this will be in Aug or so. Let me know how you make out and I might follow you. James

______________________________________________________

Mathers controls & electronic sync boards

In a message dated 05/28/2002 3:11:34 PM, kklunder@yahoo.com writes:

I just found the web site and enjoyed reading many of the articles. I did not find anything on the 4200 SCR and was wondering if you herd anything about the syncs on the engines? I noticed that the 4600 and the 4200 ads mention syncs but they don't seem to exist (not
sure about 4600). When asked, the dealer hides behind legal "subject to change" wording at bottom. I wasn't sure if they are talking about a sync gauge or actual engine synchronizers.
I did discover on the 4200 that the Mathers controls actually have the electronic sync boards installed but not wired (a large waste of money on Maxum's part). I was able to wire these to the mag pick up using the pair for the tach (not the heater circuit) and they
work great. I also hooked up the wire for the green LED at the shifter that was already provided. I did find however that the boards were reversed from the recommended install provided by Mathers (lead on port, follow on starboard). Any questions I had were answered by a Mathers rep who's office was located in ZF Marines FT Lauderdale headquarters. He couldn't answer why Maxum didn't wire the units but thought that he might need to offer them more training since they are buying the expensive boards.

Thanks, Kurt Klunder

Kurt you are the man. We are looking for a "4200 Master Mariner" and other owners have asked about the sync boards that are not wired up. If you could explain how you did it, I will sent it to those who did ask and post it in the website.

How about signing up yourself and your 4200 SCR? There's a form on the website.
______________________________________________________

Master Mariners, Product Specialist, Chief of the Boat

Position Filled:
3500 SCR - Bryce Nord, is out of Riva, MD and owns "Senseless" a 3500 SCR Special Edition with Twin Gas 6.2 Engines, & Velvet Drive series 5000 Transmissions. bgnord@mrfuton.com

Positions Open:
4200 SCR - , Position Open If you own a 4200 SCR and can help your fellow owners let us know.
4100 SCB - , Position Open If you own a 4100 SCB and can help your fellow owners let us know.

I had a lengthy phone conversation, over an hour, with Robert Cephas today and I wanted you to know what a help he was. That man knows more about a 4100 SCA than Maxum.

Thanks. TMatthews@alink.com
4100 SCA - Robert Cephas, owns "Delta Bravo " a 1998 4100 SCA, with 330 HP Cummins Diesels, he boats out of Wilmington, DE. Bob know the in's and out's of a 4100 SCA like few other owners, contact him @ robertcephas@snip.net

______________________________________________________

Hello:

My name is Dave Mitchell and I own a 2002 Maxum 2700 SCR. We upgraded from our 2001 Maxum 2550 SCR. We enjoy the Maxum product and I can see the 31 footer on the horizon in a year or two. In the mean time, I was wondering if you can point me in the right direction. My documentation package from Maxum lacked any schematics for the vessel. There are schematics for instrumentation and engine, but none for AC power distribution or plumbing. It may seem easy enough to work without one however I think it is appropriate that documentation be complete. I have repeatedly asked the dealer for this and they have basically thrown their hands up and said Maxum will not provide it. I find that unlikely but do not have anyone to contact. Can you provide me with a contact in product support at Maxum Corp? Any help would be greatly appreciated. I really enjoy your website, and have read each category front to back and have made a nice to-do list for my boat. Keep up the good work and happy cruising.

Dave Mitchell

I forwarded Daves request to "the right guy" at US Marine and....

Hi Dave..... if you will shoot me your address I will send you a manual. I
have one here in the office for you. Regards, Dave Crosby, Maxum Marine.

Talk about service! Thank you for your assistance, I just received a message from D.Crosby he will be sending me the information. Thanks again, Dave Mitchell. Davemitch56@hotmail.com

______________________________________________________


Please Take Note: If you send me an E-mail, please put "Maxum Owners Group" in the subject bar. Due to all of the junk mail I get, there are times when I trash mail in batches, if I don't recognize you E-mail address I might just toss it by mistake, thanks. James

If you would like to be removed from this E-mailing list send me,
James, an E-mail @BilleGates@aol.com and request to be removed.


August 2002

Maxum Owners E-Mail

August 2002 - Maxum Owners E-mail
(everyone will get this complete Aug 2002 E-mail)

Visit our Website lately?
Maxumowners.org


This E-mail talks about:

Ongoing electrical work with Maxum

US Coast Guard; Safety Defect Reporting

More on Replacement Window Blinds

Maxum 1998 Velvet Drive Series 5000

Cruising

An Invitation to read and comment on our upcoming
Basic Marine Drivetrains Article

More ongoing maintenance Items and tidbits of information.
Such as, Why is a sextant called a sextant?

About us, James & Patti Clausen Summer.

Master Mariners, Product Specialist, Chief of the Boat

Positions Open:
4200 SCR - , Position Open If you own a 4200 SCR and can help your fellow owners let us know.
4100 SCB - , Position Open If you own a 4100 SCB and can help your fellow owners let us know.


Here we go.

Ongoing electrical work with Maxum,
Maxum say they have submitted their proposal for the electrical fix to the Coast Guard for their approval.
The US Coast Guard Recreational Safety Commission
Office of Boating as of 7/12/02 has no knowledge of these submitted fixes.

______________________________________________________

US Coast Guard; Office of Boating Safety, Safety Defect Reporting

If you feel that you have a problem that the Dealer, or Manufacturer has not corrected, here another place to go.

If you own a boat, or plan to purchase one in the near future, you won't want to miss this section of the Office of Boating Safety Web site. We've provided a Tell Me About Boating page to link you directly to topics of interest. You can also navigate directly to Federal Requirements that pertain to Boat Owners.

You can learn about the Office of Boating Safety Product Assurance Division. This Division is responsible for developing Federal safety standards, investigating consumer complaints, interpreting Federal standards and much more.

The Product Assurance Division maintains two databases that are an invaluable resource for boat owners. You can search the Manufacturers Identification Code Database to find information about active, out of business and Canadian boat manufacturers. You can search the Recall (Campaigns) Database to locate information on manufacturer recalls of recreational boats and associated equipment. Consumers can also submit a Possible Safety Defect Report on-line to the U.S. Coast Guard through our Web site.
http://www.uscgboating.org/mf/mf_default.asp

Here is a link to the US Coast Guards Recall Database.
http://www.uscgboating.org/mf/mf_srchRecall.ASP

Boat US also has a site to input, as well as view this type of data.
http://www.boatamerica.org/recall/
If you are not a member of boat US; you should be, they work hard for the boat owner to protect your rights. Although they could lower their insurance rates a bit.

And of course your boat has a "Nameplate" which certifies that it was "NMMA CERTIFIED." This "certification" is based on the ABYC Standard and Recommended Practices fro small craft. Which in general exceeds the US Coast Guard office of boating safety requirements? You should be aware that the law, in general limits you to (5) years, (from date of original purchase)? To make a claim of any defect.
ABYC http://www.abyc.com/
And remember the NMMA is usually working in the best interest of the boat builder, not the boat owner.
______________________________________________________

Follow-up information on Window Blinds:

Your Window Blinds can be matched by specifying:
LOUVERDRAPE CAROUSEL 3427 Antique White 7/16"
all with 2 ea. cord cleats per blind, pulls as specified.

4600 SCB
Part #
72765-01 Stb Salon 1 each 78 X 23.5 IS R W/HOLD DOWNS W/10" pull
72765-02 Port Salon 1 each 78 X 23.5 IS L W/HOLD DOWNS W/6" pull
72765-03 Aft Stb Salon 1 each 44 X 75 IS L W/HOLD DOWNS W/6" pull
72765-04 Aft Port Salon 1 each 44 X 75 IS R W/HOLD DOWNS W/6" pull

LOUVERDRAPE CAROUSEL 3427 Antique White 7/16"
all with 2 ea. cord cleats per blind, pulls as specified.

4100 SCB
Part #
74244-01 - 56/26 1 each 58 X 26 I.S. L W/HOLD DOWNS W/6" pull
74244-02 -56/26 1 each 58 X 26 I.S. R W/HOLD DOWNS W/6" pull
74244-03 (not found)
74244-04 (not found)

4200 SCA
Parts #
(not found)

Shade style, type and manufacturer information is common for all boats, unless green.


Hello Mr. Clausen --

According to our documentation, the blinds on the three Maxum Sport Yachts
(4100 SCA, 4100 SCB, & 4600 SCB) we produced between 1997 and 2001 did not
change from year to year (by model).

As you indicate in your correspondence, Fashion Tech (no resale only wholesale) was the manufacturer and supplier. (Try these sources)

Blind & Shutter Factory Ft. Meyers Fl 800-256-7293
Custom Boat Blinds Ft. Lauderdale FL 954-763-6665

You can reference part numbers on our www.maxumboatparts.com web-site, or
your dealer should be able to assist you with that information.
______________________________________________________

Maxum product line

There is an interesting commentary on the future of the Maxum product line in the July issue of Power & Motoryacht magazine (page 16). I have been told by the dealer out here (Seattle), that the 4600 SCB is being discontinued.
Ron Riedasch "Sallie Fourth" Riedasch@aol.com

There is a great deal of information I come across on the Maxum Product line. It is not "secret," but more on the line of Company Confidential. Since this is an Owners Group, not a Buyers Group, I rarely include any of it until it becomes "Public Knowledge."

But here is some Public Knowledge; Cummins Marine is now owned/run by Mercury Marine, A Brunswick Company. Brunswick Owns Mercury, US Marine, Maxum, Sea Ray, Bayliner, Meridian, Boston Whaler, & Hatteras. In 2003 Westerbeke will be phased out as the Gen set of choice, and the Onan, (a Cummins product) will replace it. The 4100 and 4600's are no longer in production, but there is a bit of dealer stock, as it is sold off, weather it goes into production again or not, who knows.

And lets not forget Meridian, it sound like a weight loss drug, or another phone company. Seriously it's Meridian Yachts, a subsidiary of the US Marine Boat Group? http://www.thenewyacht.com
Could this be a combination the of Bayliner Yachts and Maxum Yachts? Eh, the clean answer is no.
Or is it just a name change for the 30 foot and up Bayliner product? Most likely, yes.
Most likely to be built in Arlington Washington, at the US Marine Bayliner plant, big surprise.
With models from 34 to 58 feet! Color, Arctic White. Look for a re-labeled 4788, a good selling, well made boat build by the "tribe", in there too.
I don't like to be teased, and neither do I suspect does anyone else putting down six figures.
Old boat with a new label? Same dead marketing? Maybe, if were very good they well tell us soon!

Genmar Corporations, Brunswick Corporations (BC), big competitor is quite touchy about BC building a new boat line in Mexico and their marketing their boats over the Internet. I have found when a competitor is upset over something you have done, you have usually done something very right.

Some new dealers have come, and some have gone. Some excellent BC employees have done the same. Lets hope those who took their places will be as good.

And this, too late to US Marine, Ref: Maxum & Meridian.
Just because you "can" make a curve, doesn't mean you "should" make a curve. James.

______________________________________________________

Maxum 1998 Velvet Drive Series 5000

Dr Mr. Rose,

I saw your note to the Maxum owners site. I have a 1998 Maxum 3700 SCR with less than 100 hrs on it. Last Thursday (July 4th - at the fireworks exhibit in New Bedford Harbor), the port transmission let go (complete with expensive noises). To be honest, I never pay much attention to warranties - but I assume that mine has expired and that I have no recourse other than to pay for a new transmission. Good luck in your quest to get the vendor to admit to engineering errors. Peter.

Peter R Jenkins
POBox 1101
Northboro MA 01532
(508) 393-1717

PS The boat is being hauled today (Monday) - given that the new owners of Velvet Drives are based in New Bedford - perhaps I can get them to come and take a look - any contact names that you have will be appreciated!

peter.rhys.jenkins@attglobal.net

______________________________________________________

Cruising

From: Robert Jeglum 3700 SCR lovekiwi@inwave.com
Subject: Fw: Trent Severn

We just completed the Trent-Severn Waterway. This is one of the must unique experiences in boating, impressive locks and beautiful scenery. It takes most people approximately a week to travel the 240 miles through 36 conventional locks, two sets of flight locks, two of the world's largest hydraulic lift locks and a marine railway.

This waterway runs from Port Severn on the Georgian Bay to Trenton on Lake Ontario.
For Vi & Bob's trip log just ask then to send it to you. lovekiwi@inwave.com

We did Trent Severn in 2000, www.maxumboat.com is the Rideau next?
We met Colin on the Rideau in 2000 he is now one of our many Canadian Friend, Colin is doing the little loop we did in 2000 this year. Colin writes:


Hi Jim, ctootill@nimbusgraphics.com

Golden Anchor Marina in Hawkesbury..... give them 24 hrs.
notice & they will bring in a diesel tanker truck to refuel.

We have to be back on the 18th. August, so our
approx. itinerary has 4 days to expand into.

July 28 Bronte - Trenton
July 29 Trenton - Kingston
July 30 Kingston - Alexandria Bay
July 31 Alexandria Bay
Aug 1 Alexandria Bay - Cornwall
Aug 2 Cornwall - Montreal
Aug 3 Montreal - Chateau Montebello
Aug 5 Chateau Montebello
Aug 6 Chateau Montebello - Hull (Casino!)
Aug 7 Ottawa - Ottawa Lock 8 (downtown Ottawa)
Aug 8 Lock 8 - Lock 17 Burritts Rapids
Aug 9 Lock 17 - Smiths Falls
Aug 10 Smiths Falls - Portland
Aug 11 Portland - Lock 39-42 Jones Falls
Aug 12 Jones Falls - Kingston
Aug 13 Kingston - Trenton
Aug 14 Trenton - Bronte

I think that I will pass by Dows Lake, (Ottawa, CN) in the middle of the night!
Private joke between Colin and myself based on our last visit there.

______________________________________________________

Here is an Invitation to read and comment on our upcoming
Basic Marine Drivetrains Article! Over 20 Pages!
Your Comments are requested to billegates@aol.com

At: http://www.maxumowners.org/Drivetrain.html
______________________________________________________

More ongoing maintenance Items and tidbits of information.

Why is a Sextant, called a Sextant?

Because it's scale was on an arc of 1/6th of a 360 degree circle.
An earlier instrument to the Sextant was called an Octant, yes, based on 1/8th of a circle.

______________________________________________________

In a message dated 07/03/2002 3:32:18 PM, bgnord@mrfuton.com writes:

We purchased our 2002 3500 SCR in February of this year. The following are some problems and observations from our first few months.

Our original ECM1s (Electronic Control Modules) were bad. Both engines ran
fine above idle speed but stalled when performing low RMP maneuvers. Replaced and now properly working I suspect. Yes, The ECM's were replaced and she purrs like a kitten.

We are having a problem with our fresh water pump (it seems we are not alone
here). It runs for .5 - 1 sec every minute or so. That usually indicates a
leak in the system, a bad check valve or a bad diaphragm. The pressure drops
and the pump kicks in. It does this with the ice maker and vacuflush head
turned off. We have been unable to locate a leak so we ordered a new pump
through the dealer and will let you know what happens when it's replaced. While this won't help with the pumps cycling problem, look at the plumbing section of the website, It talks about removing flow restrictors. Doing this will make life on board a bit better. Yes, it sounds like either a bad pump pressure switch or a leak. If the leak is small you my be able to find it by feeling at the connections and tee's. I use tissues in my hand to check the connections, my sense of touch after crawling through the boat is less than perfect, but with a tissue, I can see and feel if they are wet. Jc

The AC/Heat unit remote sensor wasn't working when we took delivery. I spoke
to Taylor (the makes of mariner) and they suggested having a local service
tech come to the boat and do the trouble shooting since it was brand new and
under warranty. Not having the patience to wait a week I removed the control
panel cover and discovered that the remote sensor was plugged in to the
#3 outside air temperature plug, and not the # 2 remote sensor port. It's a simple telephone type jack. I switched it to the correct port which is #2 and presto! Excellent!

The AC unit has a condensation pan which drains into a small well. A bilge
pump then transfers from the well to the shower sump which is in turn pumped
overboard. The drain and following system are all facing forward which means
(when condensation is heavy) that when running the boat in a bow up
attitude it's forced away from the drain and spills over the back side of
the drain. Any suggestions? Maybe shimming the back of the unit?
I had the same type of problem, I installed another drain connection in the rear of the drain pan and a "tee."

Getting to the back of the unit may be an issue. I'll twist myself up like a
pretzel next week and take a look. The hold down clips and the front of the
unit are no problem. Are the same type used on the back side? Yes, they are, us a long extension or two on a screw gun. You may find shimming already under the pan. Jc

I have also noticed a list to starboard in our boat. I think it's a
loading problem. Most of the large storage areas are on the starboard side
in addition to the Icemaker, Galley and Dinette. Virtually all of the
storage compartments on the port side are to small for many of the heavier
items. It's a design flaw in my opinion but will do our best to shift the
load. I have heard of this before, and shifting the stored loads is the only practical option.

Glare from the gauges at night: If "sitting" at the helm while operating at
night I'm blinded by the gauges. The angle of the gauge panel on the dash
seems to be about 25 degrees(?) and the light shines through near the top of
each gauge. Any ideas? Other than the obvious "stand up and drive." We took
a 1 1/2 hour night time cruise last night on the Chesapeake Bay and I had to
stand the entire time. Very uncomfortable! Are the gauge bulbs replaceable? Yes, electrical section has the part # Possible with red bulbs? Or coating the originals or a gel. Maybe removing each one and placing some type of sleeve (tape)? Around them? Any ideas would be helpful.

Our swim platform has some soft spots and we have developed a few 6" stress
cracks on the port side. The dealer will be reinforcing it but I was
wondering if there are any 3500 owners out there with this problem. I was
told that some of the early 3700's had a similar problem but Maxum corrected
it in later boats. The dealer said they would discuss it with Maxum but I
have little confidence in that. Ask the builder directly, contact Joe Manders,
Joe is the quality manager on your model 3500 SCB yacht @ Salisbury, MD jmanders@usmarine.com the Salisbury Ph# is in the website under US Marine/Maxum.


______________________________________________________


My name is Matt Brennan. matt@jjbrennan.com

I am from Shelton, CT and own a 2001 3500 special edition.
I bought the boat in the late fall and started using it this
Spring. I love the boat but I have had a lot of small problems with the
boat and a lot of big problems with the dealer. I just signed up at your
website, but would like to hear any suggestions you could lend.

My first problem started back in May. My port fuel gauge was dead and it
was apparent that the sending unit needed to be replaced. I told the
dealer, they ordered it and said they would replace it. I still have not
seen it and it is almost August. Next my generator would not stay running.
It would run for 90 seconds or so and shut off. I asked them to come look
at it as it was either not getting fuel or overheating. I have now
determined it is the water pump and have told the dealer this. Still it has
been over 6 weeks and they still have not come to look at it.

About 3 weeks ago my remote stereo pad on my dashboard stopped working. I
called the dealer and they told me that they had been having numerous
problems on other boats with those as well and that they would replace it.
The following week my combination radar/gps stopped working. It is the
Raymarine RL70 which was the navigation option I ordered with the boat.
Surprisingly the dealer replaced it within 2 days, but the person they sent
down was not told of the other problems and that's all they worked on.

This past weekend I took a trip from Milford, CT to Newport, RI. On the way
over I experienced 5-6 foot seas for over an hour. About and hour before I
arrived in Newport, I went below to find that 2 of the 3 mirrored cabinet
doors in the bathroom had fallen off and shattered on the floor. The tiny
screws they used to mount the hinges apparently had worked their way out in
the rough water. When I got to Newport I found that the entire drawer
assembly under the V-berth had popped right out of the console it is mounted
in. To make things worse, this caused the assemble to bear weight on the
surrounding Fiberglas console which cracked pretty badly. After taking a
real close look I discovered that this drawer assembly is held in place by 3
small screws, screwed into the bottom of the V-berth along with (believe it
or not) 4 long staples. There is no other support to hold up the weight of
the drawer in the back. I didn't even have anything in the drawer, it just
wasn't installed properly.

Then I looked at my flat screen TV which came with the boat and discovered
one of the mounting brackets had broken causing the TV to fall over
frontwards shattering the screen. To top off my weekend I went to start my
starboard engine to leave and discovered the battery was dead. Upon
checking I realized my battery charger had stopped working. There was power
getting to the battery charger, but the charger was not functioning. The
internal AC fuse was fine, so obviously something is wrong internally.

Anyway I called my dealer this morning and updated my repair list which
should be covered under warranty. However I am very interested to hear if
anyone else has experienced these same types of problems. I actually love
my boat, I love the layout, the storage, and the way it handles on the
water. I previously owned a 1999 Maxum 2700 SCR. I had good luck with that
boat other than a few stupid little problems, so I thought I was making a
good choice with the 3500. I am going to pass the web address along to my
father-in-law who owns a 2001 3300 SCR. He also has had numerous problems
with the boat and the dealer. I appreciate your time reading this and look
forward to hearing from you. Thanks...

I forwarded this along to Maxum for their help, I expect Matt's problems should go away soon. If anyone out can help with any additional information please contact him directly and CC; us here.

______________________________________________________

Channel 16 interference

In a message dated 07/22/2002 7:36:52 PM, kcunningham@attbi.com writes:

Subject: Channel 16 interference Emil: kcunningham@attbi.com
Maxum Model: 4600LE
I am receiving electrical interference on CHANNEL 16 (Channel 16 only) on my Raytheon 220 VHF when I turn on the accessory switch which powers up the autopilot and tridata.
VHF antenna is a 8' Shakespeare Galaxy Eliminator. Reception is fine if accessory switch is turned off. I've tried moving the antenna and transducer cables as far apart as possible, as well as changing accessory switches without success. Dealer has suggested a noise filter.

Has anyone experienced this type of problem? Is there any downside associated with using a noise filter? Would appreciate any input.

Sincerely,
Ken >>

Noise filters are pretty cheep Ken, I would try (2) one on the VHF which takes less than 5 amps, and one on the auto pilot. The auto pilot will need one that will take about 20 amps. James
______________________________________________________

About us, James & Patti Clausen Summer.

I've been ask by quite a few of you about our Summer, and have exchanged Summer and boating stories with many of you; I have enjoyed it completely. For multiple reasons we missed our July Summer boating window. I regret it, but even could not see how it could have been done. We were in Europe with the 4 kids ages 10 to 15 in June, 22 days, 3000 miles. I felt we needed to show them Europe as part of their education, and I was right, it was excellent. As we got back, we were just about to go down to the boat in St. Pete. Fl the first week in July, after getting the mail, bills, and a very bad spider bite that I got on my leg in London worked out, (this took 2 weeks to correct, 4 weeks for all the joint pain to go away). Then a friend of ours got "lost at sea." They found the sailboat, but no Skip. So we were in a bit of a limbo, I may be "touched" to help "get the boat" its drifting, (spotted by two ships, one a 900 footer stopped, the captain of the 900 footer went on board, no one was there, he took down the sails and secured the boom,) it was about 100 mile offshore South Carolina drifting north @ .75 mph, just out of the gulf stream. Skip was coming across from the Bahamas working north, final destination, Newport, RI. He was one of our children's godfathers sons. And a friend, boating since he was one, he was 49, and was sailing single handed, as he did for 20 years. I think of Skip still out there, still sailing. His memorial was held at the Newport Yacht Club, Newport, RI last Monday. James

______________________________________________________

Westerbeke Gen Set Cross Ref: Part # for Oil Filter

Thank you for your e-mail regarding a Fram oil filter equivalent to your Westerbeke part number. We welcome the opportunity to be of service.
According to our data, the PH2921 is the Fram oil filter equivalent to the Westerbeke part number 35828.

______________________________________________________

Master Mariners, Product Specialist, Chief of the Boat

Positions Open:
4200 SCR - , Position Open If you own a 4200 SCR and can help your fellow owners let us know.
4100 SCB - , Position Open If you own a 4100 SCB and can help your fellow owners let us know.


______________________________________________________

Here's how the memberships will work. (everyone will get this complete Aug 2002 E-mail)

There are two levels of membership.
The Free One which you are now signed up for will get you a monthly e-mail in which you will only get the E-mails topic along with any safety information. The "meat" of the E-mails, which is missing, is usually put into the website as time permits and you can look them up there if you like. maxumowners.org The information on the Website is updated and added to about every three weeks.

The second level is where you pay a one time Lifetime $75.00 and that gets you get you the complete monthly E-mails sent to you.
Part of your money will go to paying yearly for the name "maxumowners.org, part to the web hosting company, also payable yearly, and $10.00 to my 15-year-old son Aaron, who put the site together and recently went back and reformatted the whole site.

The website will remain free and open to everyone as always whether you are registered or not. Everything on the website is the same for everyone. I will as time permits, upload and post all of the E-mail information to the website.

Were here for the long run. And FYI were also the largest Boat Specific (Maxum Only) Owners Group on the Internet with over 250 photos and 300 pages of information. Your input makes all this happen, write us with your discoveries and tell us about your problems. We might just put your information on the site, and we could just have the answer or know where you could find it. James

To have complete monthly E-mails sent.
Send your $75.00 check made out to "James Clausen" to:

James Clausen
7067 Villa Estelle Drive
Orlando, Fl 32819

407-351-1062
billegates@aol.com

Maxum Sports Yacht Owners Group
Website Address and Hyper Link Below
http://www.Maxumowners.org

______________________________________________________



Please Take Note: If you send me an E-mail, please put "Maxum Owners Group" in the subject bar. Due to all of the junk mail I get, there are times when I trash mail in batches, if I don't recognize you E-mail address I might just toss it by mistake, thanks. James

If you would like to be removed from this E-mailing list send me,
James, an E-mail @BilleGates@aol.com and request to be removed.


September 2002

Maxum Owners E-Mail

Sept 2002 - Maxum Owners E-mail
(everyone will get this complete Sept 2002 E-mail)

Visit our Website lately?
Maxumowners.org


This E-mail talks about:

Ongoing electrical work with Maxum

Smoke from your Engines
(Diagnosing you engine problems by the color of your engines smoke)

Mathers Electronic Controls

Maxum 1998 Velvet Drive Series 5000

Cruising

An Invitation to read and comment on our upcoming
Basic Marine Drivetrains Article

More ongoing maintenance Items and tidbits of information.

Master Mariners, Product Specialist, Chief of the Boat

Positions Open:
4200 SCR - , Position Open If you own a 4200 SCR and can help your fellow owners let us know.
4100 SCB - , Position Open If you own a 4100 SCB and can help your fellow owners let us know.





Here we go.

Ongoing electrical work with Maxum,
Maxum say they have submitted their proposal for the electrical fix to the Coast Guard for their approval.
The US Coast Guard Recreational Safety Commission
Office of Boating as of 7/12/02 has no knowledge of these submitted fixes.

I have submitted a letter on 7/12/02 to the Coast Guard describing "Unsafe Conditions" on some US Marine products, to which the US Coast Guard has in a letter dated 8/15/02 forwarded to US marine for their response, (due back 9/15/02).

______________________________________________________

Smoke from your Engines
(Diagnosing you engine problems by the color of your engines smoke)

Black Smoke is caused by partly burned fuel, a dirty air filter, low compression, failed or failing turbo, failing injector pump, or incorrect timing.

White Smoke is usually the wrong grade fuel, misfiring cylinders, clogged injectors, or simply a normal start up during which the engine is cold and is normal in many engines during the "break in" period of up to 300 hours.

Blue Smoke tends to be lube oil being burned during combustion. Very similar to those "Old Cars" that we see sometimes on the highways. The Blue Smoke can be caused by broken or missing valve seals, worn piston wipers, piston rings, or scored cylinders.
______________________________________________________

Mathers Electronic Controls

ZF Mathers, LLC, USA, with approx. 60 employees, was founded in Oct. 2000 when the ZF Marine Group acquired Mathers Controls. This company has pioneered the development of marine controls systems for the past 50 years, and now offers a wide range of state-of-the-art electronic systems for all types of craft. The company also supplies pneumatic control systems.

ZF Mathers, LLC
1415 Pacific Drive,
Burlington,
WA 98233
USA
Tel: +1 800 546-5455
+1 360 757-6265
Emil: info.zfmathers@zf.com

I have copies of the Mathers Owners Manuals and Engine Sync Manuals. I will forward them to anyone who requests them. They are on PFD format. Jim Clausen

______________________________________________________

Maxum product line

And this from under the covers. As for Meridian.....it's the Sears & Roebuck approach...good, better, best. Under the good it will be Bayliner up to 28', as for the better, Meridian will be marketing yachts between 34' and 57,' the best will be supplied by Sea Ray. Under the old structure, Brunswick found that all three: Bayliner, Maxum & Sea Ray were competing against each other instead of going after Carver, Cruisers, Silverton and others.


This is one of the new Meridian Yachts, look familiar?

_____________________________________________________

Maxum 1998 Velvet Drive Series 5000

<< Roger Wothe Environments Inc.


James,


The front seal on the Borg Warner Velvet Drive transmission just blew out on

my 1998 4100SCA with 220 hours. Do you know who or where I can contact

someone to negotiate covering the cost of repairs considering the low number

of hours? The dealer also suggests that I have the forward clutch replaced

at the same time because the clutch did slip when I ran two quarts low.


Roger Wothe >>

Roger you have a 1998 boat and this is 2002. The warranty is based on time, 24 months for pleasurecraft, not operating hours. I suspect you will have to open your own wallet. Keep me in the loop as to how this works out. James

____________________

Name: Ray Charnews
IP: 209.246.77.180
Subject: Transmission Failure
E-mail: charnews@mindspring.com
Maxum Model: 4100SCA
My Cummins supplied transmission on my 330B engine has been running hotter on the port engine. Hotter meaning too hot to keep your hand on it for any period of time. It turns out that this is a reoccurring problem according the Cummins service man who smoked the transmission on a test run. Cummins is replacing the trans and upgrading the flywheels on both engines as that is supposedly the problem--too light flywheels allowing the engine pulsation's to get to the trans. My SCA is a 1999 model. The engines are dated as 1998. I don't know the make of the trans except for a stamped plate indicating HSW 800 A2-2.0. Check it out.


From Jim Clausen, when Cummins up rated the 330B to the 370B they put on a heaver flywheel.

____________________

Jim, I read the website section on transmissions, It stated that you should use a 40# oil, but my transmission book states that a ATF oil should be used . In the article you suggested that you mark the bottles, not needed if you use ATF oil.
Thanks Ron. Cem1inc@aol.com

P.S I am one of those Late senders for membership. Its in the mail!!!!!!

Ron was right, I was talking about the Twin Disk 5061A which uses 30 wt oil, the HSW 800 which Ron has uses the ATF fluid. The website now reflects this. JC

______________________________________________________

Cruising

Thinking of that long trip in your boat through the Suez canal?
About 500 pleasure boats a year do that.
Going to the Bahamas, about 22,000 boats a year.
Bermuda, 1200 boats a year.
Hawaii? 40 boats a year.

______________________________________________________

Here is an Invitation to read and comment on our upcoming
Basic Marine Drivetrains Article! Over 20 Pages!
Your Comments are requested to billegates@aol.com

Double click below:
http://www.maxumowners.org/Drivetrain.html
______________________________________________________

More ongoing maintenance Items and tidbits of information.


I am James Clausen, I run the Maxum Owners website and I have just gotten this E-mail from Belgium.

In a message dated 08/03/2002 9:13:07 AM, r.vignati@belgacom.net writes:
<< Hi,

I have an old boat MAXUM with the sérial number USAH49MGJ990,

Do you have anothers informations for this boat?(Model,Year of fabrication...)

Thank you for your response and excuse me for my english.

ROBERT from Belgium. >>

I can respond as follows:
USAH49MGJ990
Year 1990

USAH49MGJ990
Model Year 1989

USAH49MGJ990
Built in J month, 9th month, September of 1989

USAH49MGJ990
Model MG

USAH49MGJ990
Is the H49 749th boat of the 1990 model MG made.

USAH49MGJ990
USA is the plant where it was built,
The US Coast Guard identifys this plant as:

QUICKSILVER INFLATABLES
W6250 PIONEER RD; PO BOX 1939
FOND DU LAC WI USA

Perhaps, in 1990 the USA was used as the county designation?
______________________________________________________

I'll leave you with one bit of helpful info; as for the Mobella keys...go to any ACE Hardware and tell them to use the blanks for Harley Davidson motorcycle, ILCO blank # HYD13...cost for a double cut should be in the $2.30 range. Regards, Bob Godek godekr@aol.com

______________________________________________________

OK, I understand that the 2 starting batteries are in series for 24V. starting. The "house" 12v. battery is in the rear. We changed one, (rear) batt. & there was no change, ie:Port VERY weak to start w/o 'Parallel'. We then changed out the front batt & results are the same, BUT, when we parallel, everything's OK. What exactly is parallel'd together? We just don't want to be caught somewhere so we're trying to resolve this. We LOVE our Maxum but want it to be dependable since we're in the ocean a lot. Thanks for this fine site. BTW, anyone wanna give an idea as how to remove the TV/VCR in the Master? There's no access panel, screws to remove, nor any visible way to remove it. Our's died but the way it's mounted, there's nothing visible to unscrew. HELP !!! foxdbeach@aol.com Dennis Fox Hillsboro Beach, FL

Replying to:

The "as built" electrical diagram for the 4600 that I drew up can be found and downloaded there @

http://www.maxumowners.org/Charge.html.

It is very similar to all other twin engine Maxum models.
Leave the battery wiring the way it is.


In a message dated 08/25/2002 8:37:37 AM, foxdbeach@aol.com writes:

<< OK, I understand that the 2 starting batteries are in series for 24V. starting. The "house" 12v. battery is in the rear. We changed one, (rear) batt. & there was no change, ie:Port VERY weak to start w/o 'Parallel'. We then changed out the front batt & results are the same, BUT, when we parallel, everything's OK. What exactly is parallel'd together? We just don't want to be caught somewhere so we're trying to resolve this. We LOVE our Maxum but want it to be dependable since we're in the ocean a lot. Thanks for this fine site. BTW, anyone wanna give an idea as how to remove the TV/VCR in the Master? There's no access panel, screws to remove, nor any visible way to remove it. Our's died but the way it's mounted, there's nothing visible to unscrew. HELP !!! >>

Yes, help is needed, please call me. There are no 24 vdc battery banks or charging sources on your boat. PS: I do not have you as a member? Please sign up @
http://www.maxumowners.org/form.html

James Clausen
7067 Villa Estelle Drive
Orlando, Fl 32819

407-351-1062
billegates@aol.com

______________________________________________________

I have for sale a Bare Radar Wing that will fit a 1997 to 1998 Maxum 4600 SCB (probably up to a 2000) I am told that a new one would be in excess of $4,000.00 I am willing to sell it for $1,500.00

Contact Joseph Savione, POB 962 Gloversville NY 12078, ph 518-725-5145 salvione@salvione.com

_____________________________________________________


Stainless Steel Burgee mount added to the bow rail.
_____________________________________________________
FYI:
We reed these publications monthly or as printed and pass along to you the cream of the topics:

The US Coast Guard Journal of the sea, "Proceedings" of the Marine Safety Council
American Boat and Yacht Council, ABYC Standards committee updates
Workboat
Power & Motor Yacht
Cruising World
Technical Information Exchange for marine professionals
Passagemaker
Boatbuilder
Lifelines
Great Loop Cruisers Association
Southern Boating
Lakeland Boating
Heartland Boating
Florida Boating
Florida Mariner
Soundings "trade only"
Boating
Boats & Harbors
Seaworthy
Boat and Motor Dealer

______________________________________________________

Master Mariners, Product Specialist, Chief of the Boat

Positions Open:
4200 SCR - , Position Open If you own a 4200 SCR and can help your fellow owners let us know.
4100 SCB - , Position Open If you own a 4100 SCB and can help your fellow owners let us know.


______________________________________________________

Here's how the memberships will work.
(everyone will get this complete September 2002 E-mail)

There are two levels of membership.
The Free One which you are now signed up for will get you a monthly e-mail in which you will only get the E-mails topic along with any safety information. The "meat" of the E-mails, which is missing, is usually put into the website as time permits and you can look them up there if you like. maxumowners.org The information on the Website is updated and added to about every three weeks.

The second level is where you pay a one time Lifetime $75.00 and that gets you get you the complete monthly E-mails sent to you.
Part of your money will go to paying yearly for the name "maxumowners.org, part to the web hosting company, also payable yearly, and $10.00 to my 15-year-old son Aaron, who put the site together and recently went back and reformatted the whole site.

The website will remain free and open to everyone as always whether you are registered or not. Everything on the website is the same for everyone. I will as time permits, upload and post all of the E-mail information to the website.

Were here for the long run. And FYI were also the largest Boat Specific (Maxum Only) Owners Group on the Internet with over 250 photos and 300 pages of information. Your input makes all this happen, write us with your discoveries and tell us about your problems. We might just put your information on the site, and we could just have the answer or know where you could find it. James

To have complete monthly E-mails sent.
Send your $75.00 check made out to "James Clausen" to:

James Clausen
7067 Villa Estelle Drive
Orlando, Fl 32819

407-351-1062
billegates@aol.com

Maxum Sports Yacht Owners Group
Website Address and Hyper Link Below
http://www.Maxumowners.org

______________________________________________________



Please Take Note: If you send me an E-mail, please put "Maxum Owners Group" in the subject bar. Due to all of the junk mail I get, there are times when I trash mail in batches, if I don't recognize you E-mail address I might just toss it by mistake, thanks. James

If you would like to be removed from this E-mailing list send me,
James, an E-mail @BilleGates@aol.com and request to be removed.

.


October 2002

Maxum Owners E-Mail

October 2002 - Maxum Owners E-mail

Visit our Website lately?
Maxumowners.org


This E-mail talks about:

Ongoing electrical work with Maxum

Maxum 1998 Velvet Drive Series 5000, Even More!

Transmission seals, short shelf life, (3 years)

Westerbeke Data:
NEW Manual available for 12.5 kW Diesel Gen Sets!
Westerbeke Gen Set Impeller Cross Reference:

Jabsco Impeller Troubleshooting Guide
"PFD File Attached"

Free 36 page Guide to Marine Service

Maxum Owners Forum

Master Mariners, Product Specialist, Chief of the Boat

Positions Open:
4200 SCR - ,
Position Open If you own a 4200 SCR and can help your fellow owners let us know.

4100 SCB - ,
Position Open If you own a 4100 SCB and can help your fellow owners let us know.

-----------------------------------
With rising wind and falling glass
Soundly sleeps the silly ass.
-----------------------------------



Here we go.

Ongoing electrical work with Maxum, has entered a phase where it will no longer be covered publicly. Jc

______________________________________________________



Maxum 1998 Velvet Drive Series 5000

James,

I wrote earlier of the problems with my Velvet Drive Series 5000
transmission. I have had it repaired for $1,800.00. I had sent a letter to
Wayne Eccleston at Velvet Drive before starting the repair, but received no
answer in three weeks. I sent him about the same letter only this time
FedEx with receipt confirmation. He called the same day that he received
the letter. He said that there was nothing that he could do after the fact
of the repair, but if I had notified him before the repair was made they
could have probably sent me a rebuilt transmission exchange. I did not
argue the fact that he was informed before the repair was made. More
electrical problems...the port engine battery was not being charged and the
battery parallel switch did not help with starting. A technician examined the
system and found that the isolator was faulty. When checking the battery
parallel system he found that Maxum had only installed the switch in the
dash but had not installed any mechanism for paralleling the batteries!!!
Just like a number of other things that they forgot to install on my boat.
We still like the boat a lot, but I'm getting tired of repairing, replacing
and adding things that were supposed to be on the boat.

Roger Wothe
Environments Incorporated rwothe@environmentsinc.com

______________________________________________________


Transmission seals, short shelf life, (3 years)

Yes, this is what was related to one of our owners. Here's what happens. The Transmission manufacturer, due to the long lead time on manufacture makes their transmissions and stocks them. By the time the boat manufacturer specifies the transmission and they are installed and sold in the boat, you the transmissions seals many be well over 3 years old. You may have seen the packing grease around the seals being thrown out when the boat was new, this is an attempt to extend the life of the seals by keeping it wet with a moist grease. We are unfortunate experts on this having both of our transmissions out twice and our seals replaced. Here's the good news, If your transmissions were fresh and if you use the boat you will, baring unforeseen problems, get many years out of your seals just by using them. JC


_____________________________________________________

Westerbeke Data:

NEW Manual available for 12.5 kW Diesel Gen Sets!
Originally Westerbeke sent out manuals that were close, but exactly correct for our 12.5 kW Diesel Generators.
The manual they sent out, at least for the 12.5 kW Diesel, was part # 32139.
The proper manual for the 12.5 kW Diesel Generator is # 036776, available for your local Westerbeke Dealer.
(8.0 kW Diesels still use manual part # 036776 as originally included with the Gen Set).



Westerbeke Gen Set Impeller Cross Ref:

Impeller Cross Reference Data.


Westerbeke 12.5 kW, 4 cylinder Diesel Generator (12.5 BTDA -60 HZ)
Westerbeke 8 kW, 3 cylinder Diesel Generator (8 BTD -60 HZ)


Westerbeke Impeller # 344407
2" OD, 7/8" thick, 1/2" pin drive, 6 blade
Westerbeke Impeller Kit # 034440
Westerbeke Pump # 33636

Globe Impeller #6541
Sherwood Impeller #not available
(Sherwood only manufactures impellers for their own pumps)
Jabsco Impeller #18653-0001 and others
Johnson Pump Impeller # 09-810B
(Johnson Pump is the OEM to Westerbeke on this)

Westerbeke 508-823-7677
"order parts through the local Westerbeke distributor"

Jabsco - http://www.jabsco.com/
Jabsco 800-446-1656

Globe - http://www.globerubberworks.com/marine/impeller/linkimpxr2.html
Globe 781-871-3700

Sherwood - http://www.hypropumps.com/Marine/default.cfm
Sherwood 800-471-0460

Johnson Pump - http://www.johnson-pump.com/JPMarine/default.html
Johnson Pump of America 847-671-7867


According to our data, the Fram oil filter PH2921 is equivalent to the Westerbeke part number 35828, used on the 12.5 kW Diesels.

______________________________________________________
For Sale:

I have for sale a Bare Radar Wing that will fit a 1997 to 1998 Maxum 4600 SCB (probably up to a 2000) I am told that a new one would be in excess of $4,000.00 I am willing to sell it for $1,500.00

Contact Joseph Savione, POB 962 Gloversville NY 12078, ph 518-725-5145 salvione@salvione.com

______________________________________________________

Have you read the postings on the message board recently?
There has been quite a bit of owner to owner communication there.
Maxum Owners Forum
http://pub43.bravenet.com/forum/show.php?usernum=3667042464

______________________________________________________



More ongoing maintenance Items and tidbits of information.


Bow Thrusters:

In a message dated 09/05/2002 9:39:23 PM, NStaraceII@aol.com writes:

Hello James,
For my 2000 Maxum 4100 SCB, do you know the ampere-hour rating of the three batteries?
The beasts are too heavy to lift out of their cases to see the nameplate data on the side.
The online parts catalog is of no help as far as I can see.

James Replies:
The battery is a 8D size, any 8D battery available in major auto/truck supply stores will do.
An 8D is aprox 200 to 250 Ah, and around 1400 - 1900 MCA

Nick Continues:
Another question that I really need some help with.
I am negotiating with a contractor who proposes to fit my boat with a Vetus BOW80 bow thruster rated at 176 lbft.
Do you know anything about this company?
What manufacturer and rating does US Marine use when it factory installs bow thrusters?
Would appreciate a prompt response on this one.

James Replies:
Maxum does not install bow thrusters in Maxums,
Vetus has a good corporate reputation,
www.vetus.com
information on selecting the proper size is found @ http://www.vetus.com/frame-sea.htm

Nick Continues:
Many thanks to you for a prompt and, as usual, thorough reply.
Cheers, Nick

______________________________________________________

Just a quick note regarding my earlier question regarding red light bulbs
for my gauges. Sleeves are made that simply slide over each bulb. They are
available in red, green or blue and can be purchased directly from Faria
(the maker of Maxum gauges) at
http://www.faria-instruments.com/index-new.html

Presto! No more glare

Regards,
Bryce bgnord@mrfuton.com


______________________________________________________

Looking for a replacement for your shower sump, its a Johnson Pump # 32-7650-01
Johnson Pump - http://www.johnson-pump.com/JPMarine/default.html
Johnson Pump of America 847-671-7867

______________________________________________________


Name: Randy Moore
Subject: Need ideas for trim replacement
Email: randy@randyandmissy.com
Maxum Model: 1998 4600SCB

Hi all,
Had a really bad storm a week ago in Texas and my boat (among others) broke ropes and tore mooring pole welds. The result was that I got quite a bit of damage to the port-aft section of my boat.

I've got all the work scheduled and parts ordered - except for one small rub-rail end trim piece. My Maxum dealer claims it is no longer available. Anyone have any ideas on where I could check? I placed a picture at http://web2.airmail.net/rrmoore/MaxumTrim.jpg if you want to see what I am talking about.

Thanks, Randy Moore



James Clausen, BillEGates@aol.com wrote:

Trivia, the swim platform gunnel cap on the port side is part #66878, the starboard is #66878. You should be able to order them from Maxum using these numbers, Note these are the original part numbers.
No, they are not in the parts manual, that may be why the dealer couldn't find them, it's just a freak that I have them. Did you send a diver down to look for the original?
James Clausen, Maxum Owners Group



randy@randyandmissy.com write back.

I have really enjoyed reading the trip logs from your
site. I dream of taking my boat out of the lake for
longer trips one day - but I run on gasoline :(

I did get the part numbers from www.maxumboatparts.com
and went though my local dealer (always a hassle). He
claims that he called Maxum and they have discontinued
that part. I thought of trying to get the number for
Maxum again (also always a hassle - I should save it
somewhere this time).

I thought of having a friend dive down and look for it
- but my marina owner is fairly strict about
"swimming" in the area. Just one more hassle to deal
with.

Did anyone ever mention that boating was a very
expensive hobby? :)

Keep up the good work - maybe we'll meet someday. In
the meantime, you can check out our website at
www.randyandmissy.com.

Thanks, Randy

______________________________________________________


In a message dated 10/5/02 9:38:06 AM, captgw2@juno.com writes:


Hi James,

My name is Gene Wrigley, and I am captain for Dave and Vonda White who
have their Maxum named Ariel at the Municipal Marina in St Pete. I
believe you have met them at one time or another.

You have a great site. I first heard about it through my friend Carl who
was managing a Maxum down in Miami. However it comes time for me to put
something towards you in hopes that we can both assist the Whites with
their problem.

I took on the responsibilities of Captain in September and noticed a few
things that needed repair. One of issues that The Whites have always had
with the boat, is water leaking in through the fly bridge. It has caused
considerable staining in several areas in the cabin and has degraded the
value of the vessel. They have tried to get the dealer (Thunder Marine in
St. Pete) to repair it twice, but it is still leaking like a sieve.

The other thing that I noticed, is the hull is loaded with small blisters
the size of a small fingernail. Vonda White and I have addressed the
dealer and they take "little or no responsibility for blisters for a 1998
boat." Well, it occurs to me, that a 4 year old boat should NEVER have
blisters unless someone really doesn't know what they are doing mixing
the gel coat and/or polyester resins. I have viewed the US Marine
Warranty and see it clearly states that blisters under the waterline are
not covered. Wow!

I feel The Whites should pursue these matters with US Marine as the
dealer has been little or no assistance in getting the vessel shipshape.
I wanted to contact you before I posted this information as to avoid
flames to US Marine. Have you heard of any other similar situations on
other boats by US Marine? Was legal action be required?

Thank you for taking the time for this e-mail, I am interested to hear
your response.


Regards, Capt. Gene Wrigley Jr.



If anyone out there can help to answer Gene's request, please do so and copy me. James
______________________________________________________

Name: Lewis Fogel
Email: fogelfam@aolcom

Subject: Water under bed not from A/C

Maxum Model: 4600 SCB
Can anyone help me to understand this problem. I noticed around 1 1/2 to 2 gallons of water in the forward compartment (in front of the A/C unit). I cannot understand where this water could have come from. We did have a very heavy rain storm but I cannot figure out how water could get in there. Does anyone have any ideas.
Thanks.
Lewis

I have ideas to share with you on this. We had a leak in the headliner above the bed in our 4600 and water traveled down the headliner and ended up at the head of the bed, in your general area of the water problem. This headliner water traveled through the sandwich layer between the deck and inner fiberglass headliner and came out tinted red. If there is no tint, I would suspect the forward hatch leaking and water traveling behind the vinyl. Condensation could also be the problem. We had condensation water in the compartment to the starboard of the one you are looking into. We drilled vent holes to the AC units compartment and used its vacuum to pull air through this dead space and ventilate it, presto no condensation problem. The strangest way water could be getting in is through the anchor locker. This calls for a true Maxum story here. A dealer had a boat that was bow heavy and called Maxum to fix it. The company sent a man to the dealer and he found the anchor locker full of fresh water. The dealer was with him and was looking over his shoulder but couldn't see anything wrong. Then the factory man put his hand into the anchor locker and broke the surface tension of the water, it was full to the deck and crystal clear. All this was caused by plugged drains. I hope this helps a bit. James



______________________________________________________


In a message dated 09/27/2002 3:16:38 PM, A1Vend writes:

Hi James, I have a 1999 4600 SCB and am still getting the coke stains. Please send me any and all info you have on this, and is there any way to stop this. Thanks Ed.


Questions first:

Do you have a full enclosure upstairs?
Did you drill in the weep holes?



James; What are weep holes? No, I do not have a full enclosure its a half enclosure, but in a couple of weeks I am installing a full hard top from the factory and am going to put a half enclosure of EZ2CY from the rear of the L-shaped seat forward. Thanks Ed


Ed, weep hole are something you do yourself, you drill drain holes in the sides and the stern overhang, this allows the low part of the deck/headline to drain. Mine are 3/16", I suspected you did not have a full enclosure. The coke stains come, and continue for owners who are not enclosed. I suspect, along with others, that the rain water gets under the seal of the top deck and between the bottom liner. When trapped here there is no real drain point and little way to evaporate the water away. The drain holes allow for some air movement and controlled drainage. Ideally there would be a great seal upstairs and there would be no need for this. But... So take the portable drill and put a hole in each side, and two in the stern. JC



______________________________________________________

Free for the asking from Boat US:
"A 36 page Guide to Marine Service"
call
703-461-2856
______________________________________________________

Master Mariners, Product Specialist, Chief of the Boat


Positions Open:
4200 SCR - , Position Open If you own a 4200 SCR and can help your fellow owners let us know.
4100 SCB - , Position Open If you own a 4100 SCB and can help your fellow owners let us know.


______________________________________________________

Here's how the memberships will work.

There are two levels of membership.
The Free One which you are now signed up for will get you a monthly e-mail in which you will only get the E-mails topic along with any safety information. The "meat" of the E-mails, which is missing, is usually put into the website as time permits and you can look them up there if you like. Maxumowners.org The information on the Website is updated and added to about every three weeks.

The second level is where you pay a one time Lifetime $75.00 and that gets you get you the complete monthly E-mails sent to you.
Part of your money will go to paying yearly for the name "maxumowners.org, part to the web hosting company, also payable yearly, and $10.00 to my 15-year-old son Aaron, who put the site together and recently went back and reformatted the whole site.

The website will remain free and open to everyone as always whether you are registered or not. Everything on the website is the same for everyone. I will as time permits, upload and post all of the E-mail information to the website.

Were here for the long run. And FYI were also the largest Boat Specific (Maxum Only) Owners Group on the Internet with over 250 photos and 300 pages of information. Your input makes all this happen, write us with your discoveries and tell us about your problems. We might just put your information on the site, and we could just have the answer or know where you could find it. James

To have complete monthly E-mails sent.
Send your $75.00 check made out to "James Clausen" to:

James Clausen
7067 Villa Estelle Drive
Orlando, Fl 32819

407-351-1062
billegates@aol.com

Maxum Sports Yacht Owners Group
Website Address and Hyper Link Below
http://www.Maxumowners.org
______________________________________________________



Please Take Note: If you send me an E-mail, please put "Maxum Owners Group" in the subject bar. Due to all of the junk mail I get, there are times when I trash mail in batches, if I don't recognize you E-mail address I might just toss it by mistake, thanks. James

If you would like to be removed from this E-mailing list send me,
James, an E-mail @


November 2002

Maxum Owners E-Mail

November 2002 - Maxum Owners E-mail
This E-mail will go to all Maxum Owners

Visit our Website lately?
Maxumowners.org


This E-mail talks about:


Ongoing electrical
US Coast Guard
recall with Maxum


Transmission Seals, short shelf life, (3 years)
& PSS Dripless Shaft Seal Questions:


Westerbeke Data:
Westerbeke Sound Cover
"JPG File Attached"


Maxum Owners Forum


Maxum Gear For Sale:


Positions Open For:
Master Mariners, Product Specialist, Chief of the Boat
4200 SCR If you own a 4200 SCR and can help your fellow owners let us know.
4100 SCB If you own a 4100 SCB and can help your fellow owners let us know.
E-mail us @ Billegates@aol.com

-----------------------------------
Learn from the mistakes of others.
You won't live long enough to make all of them yourself.
-----------------------------------



Here we go.

Ongoing Electrical problems found in Maxum Yachts

Some of th ongoing electrical work with Maxum, has entered a phase where it will no longer be covered publicly. But here is the publicly available information. Jc

You will find the recall here.

http://www.uscgboating.org/recalls/recalls_database.htm

But you won't find it under Maxum Marine.

And you won't find it by putting in your (MIC) such as BVK, or MXY.

You need to put in BLB,
(US Marine's Bayliner MIC) the case number is 020111S,
but this is all you will see.

Manufacturer Identification Code BLB
Details for Recall Number 020111S

Number:020111S
MIC:BLB
Company:BAYLINER MARINE CORPORATION
Company Official:U. S. MARINE
Model Name:VARIOUS
Model Year:1998-01
Problem 1:ELECTRICAL SYSTEM
Problem 2:
HIN:BLB
Case Open Date:06/17/2002
Disposition:OPEN
Case Close Date:
Units:0
Campaign Open Date:07/31/2002
Boat Type:12
Campaign Close Date:
Severity:H
Comments:FUSES THAT ARE NO IGNITION PROTECTED IN THE ENGINE COMPARTMENT. BATTERY CHARGER TERMINALS AND STUDS NOT PROTECTED BY BOOTS CAPSS OR NIPPLES. CONDUCTOR FROM WINDLASS TO BATTERY NOT SHEATHED WITH OVERCURRENT PROTECTION WITHIN 40 INCHES OF SOURCE OF POWER. CONDUCTOR FROM BATTERY TO CIRCUIT BREAKER PANEL OVER SEVEN INCHES BUT NOT SHEATHED. CONDUCTOR FROM BATTERY CHARGER TO BATTERY HAS OVERCURRENT PROTECTION FARTHER THAN SEVEN BUT LESS THAN 40 INCHES BUT NOT SHEATHED. CONDUCTOR FROM ALTERNATOR CHARGE OUTPUT TO DC POSITIVE SYSTEM LONGER THAN 72 INCHES. NO SHEATHING OR OVER CURRENT PROTECTION.


FYI: Maxum/US Marine has been asked if the care to include any information to the group, the are in the process of puting together that information.

This Coast Guard listing does not tell you as much as you need to know, and there is so much more to tell that I have decided to include it in a separate E-mail. James

______________________________________________________
Maxum Owners Forum
4600 SCB can't do rated MPH @ 2600 RPM, Cummins 450C's

In a message dated 10/7/02 9:49:53 AM, brandon@sbproductions.net writes:
Hi Firstly thanks for the continuing great work on the site and E-mails (I just sent you the $75.00 check) I use your site and E-mails extensively and it has been invaluable source of information, thanks again. I have a problem that I cannot work out and wanted your advice: Props - Since receiving my boat in 2000 , I never was able to achieve the rated 2600 RPM. I have always maxed out at around 2450 . I finally decided to take off my props and redo them. We figured that we are short approx. 200 rpm, so drop pitch from 24" to 22" should do it. I had props worked on by Frank and Jimmies, the top shop in Fort Lauderdale, they also added a small cup to compensate for a the loss of 2" which they highly recommended. Anyhow - upon my seatrial , no luck - A) Boat still runs max 2400 to 2450 - B) Boat seems slower at those RPM than before Therefore my performance seemed to drop and RPM never increased to the required 2600. I know the engines are good and have had them tested to ensure they are performing properly, any suggestions? Regards Brandon Samuels branhome@bellsouth.net

JAMES WRITES:
Yes, I do. The props for your boat should be 24 x 22 and the cup is a good idea, so you're right where you want to be.

Now we just need to get you up to 2600 rpm at WOT, Wide Open Throttle. Bear with me here. We first need to know if your engines are "hot to trot." This is actually quite easy on the 450C's, which I remember you having. Here's how you start, warm up the engines, you can go out for an evening tour or just sit at the dock but do this with them warm, NEVER COLD. Slowly, in Neutral, bring the throttles to their WOT position and watch the tacks, the 450C in neutral, when operating properly, will produce 3000 rpm no load. If it doesn't that's your problem. If you get 3000 rpm then I would have the bottom cleaned, again, and try running it up again. Lastly, you will need to spend a few dollars and have a Cummins mechanic down, it could also be low boost and a bad turbo. Common on the 450C. I would like to see some GPS, MPH VS RPM numbers the next time you are out so we can match them up to the know curve of the boats expected performance as shown in the website. James

Brandon Writes:
In a message dated 10/28/02 9:41:17 AM, brandon@sbproductions.net writes:

Pitch is 22 with light cup, changed from 24. I must say that I was very disappointed. On Sea Trial after the change I noticed absolutely NO positive change in performance.
1. RPM was reading the same 2400 rpm WOT
2. Speed was reading same +-21.5 - 22 WOT 2400 RPM WOT and 20 reading 2250 in flat waters. This was basically the same as before with original props. I was hoping to pick up 200 RMP and 1-2 knots in speed at cruise. So I called out Expert Diesel, Cummins reps and had them come out and hook up all test mechanisms for another sea trial. They found my tachs were off and at WOT I was getting 2600 RPM . So Hears what I can assume
1. My original props were turning 2600 as their was no change in RMP with new and old props.
2. My speed was unchanged therefore pitch and cup made no difference at all to performance or speed.
3. That the Maxum cruises at 19.5 to 20 knots loaded with full fuel and water and a 500 lb tender on the platform. I would NOT recommend anyone else try to change props, I paid almost $1500 for the job and got nothing back.
Regards Brandon Samuels


JAMES WRITES:

Brandon I, like you, am very dissatisfied with your results. We also have the 4600 SCB with 450C engines and we get 29 MPH @ 2600 RPM, or damn close to it, with 1/2 to 3/4 fuel load and fair seas, this is on a composite North-South and South-North course, just to take in account differences in tide and winds. Your boat should do this too. I have never found that Maxum has cheated, even a bit, on their speed specification. View the graph in the website under "Graphs," I have a spare set of correct props, perhaps we could make some kind of arrangement and you could try them. Your tacks are warranted for life, if you send them back they will calibrate them and return them to you for a minimum charge, about $25.00 ea.

Instruments, Your boats instruments are warranted by the manufacturer, Thomas G. Faria Corp., Uncasville, CT Ph # 860-848-9271 for 36 months from the date of purchase of your boat. During the 36 month warranty period contact your dealer for replacements. Past the 36 month warranty, the tack for instance can be returned and serviced for a flat rate of $25.00 ea, smaller instruments for less. James


Brandon Writes:
Thank you so much for your reply.

Are your props originals? I have another spare set I purchased from Allied Marine with the boat.
I am now determined to get to the bottom of this and am kind of frustrated.

I think I should try another set of props, however I am sure if I try my spare which are supposedly the same as my active props before the changes, that I will get same results as I had before my props were changed?

Something Sounds fishy as the Expert Diesel stated I was turning 2600 WOT and therefore never bothered to do any further test on my sea trial.

Anything you can do to help me with this puzzle will be greatly appreciated. I love my boat, but am unhappy with its performance

Is it possible, that the hull has taken on water? I remember reading that the forward AC may drain into bilge closed compartment. Is there a way I can check for water. I do have the siphon gadget installed which drains the pan thru the overflow, but perhaps I have water in the bilge that needs to be addressed?


JAMES WRITES:
You can see the water up forward by opening the companionway stair hatch and looking forward with a flashlight over the siphon pump. You can look into the forward hold from there. There "may" be 15 gallons there at the most, about 120 lbs. Not a concern here.

Both sets of my props have been on our boat and both turned up 29 mph. They are both CJR's and I have the spare set on board in St. Petersburg. I had a set of Michigan's, same specs, and they gave me 4 mph less. If you are interested I will loan them to you, I will require a substantial deposit in cash in excess of the cost of the props. I want my props back, they are as dear as my children and lots quieter. When you return the props in 30 days you get all your cash back. James

______________________________________________________
Maxum Owners Forum
4100 SCA Exhaust riser failure

In a message dated 10/29/02 1:57:03 PM, bluhmkd@earthlink.net writes:


Dear Bill, I have a 2000 SCA 41' Maxum with twin 370s Cummins Diesels, aft cabin with a port engine exhaust problem. The factory fiberglass exhaust tube under the step from the salon to the aft stateroom. The fiberglass 6" X 3' long pipe developed pin hole leaks in the top of the tube. It was replaced with a new one 4 months ago with the same type tube. This one is now leaking about in the same location. Would you have any idea why? Water temperature and water flow seem okay. Maybe these exhaust tubes aren't adequate for the job and the fiberglass weakens and causes the fiberglass to separate and developed leaks. Please let me know what you think it might be and how to solve the problem. My mechanic didn't know and the factory didn't know either. Thanks You. October 29, 2002 Charles S. Bluhm Treasure Island, Fl 33706 bluhmkd@earthlink.net or Charlie Bluhm10331 Hopman Ct.Largo, Fl. 33777 727-391-7353

You need to read this; (at our website)
http://www.maxumowners.org/exhaustriser.html

And you need to call our 4100 SCA Master Mariner,

4100 SCA - Robert Cephas, owns "Delta Bravo" a 1998 4100 SCA, with 330 HP Cummins Diesels, he boats out of Wilmington, DE. Bob know the in's and out's of a 4100 SCA like few other owners, contact him @ robertcephas@snip.net


The following information along with Bob's letters, photos, and drawings can be found @

http://www.maxumowners.org/exhaustriser.html


1998 "YA" 4100 SCA W/ Cummins 330B's

Bob Cephas the owner of a 4100 SCA with Cummins 330B's had a "hot spot" in his boats exhaust tube. The hot spot caused the exhaust tube to fail bringing the engines HOT exhaust gasses and engines cooling water into the engine compartment.

Engine Cooling, Exhaust Risers, Possible 4100 SCA problem. We advise and inform the Maxum Family, of Maxum Owners, Maxum Dealers and Maxum / US Marine when we have received information from either impeccable or multiple sources that a potentially serious condition may exist on their boats. I believe this is the MOST important thing that we do. If what is discussed is unique to a single boat, so be it. The Fleet needs to be aware of and to pay particular attention to this item. If it is indicative of a problem common to the fleet we all need to know. The only way to do this is openly. To that end, our thanks to Robert Cephas, robertcephas@snip.net one of our 4100 SCA owners, I request our 4100 SCA owners, our Dealers and our service managers to contact him directly to fully understand what he has found regarding the exhaust tube failure in his 4100 SCA. robertcephas@snip.net (302) 368-1467---home

This information applies to all of us. The exhaust tube in Robert's 4100 SCA is rated for 250 degrees operations,(later recommended to use 350 degree components). There are many possible causes of the failure of the tube, one the tube was improperly made and/or improperly cured, (it is fiberglass). Possible, but not the most likely. Another is that the exhaust riser and exhaust configuration may be the culprit, this is more likely to hold the answer. An explanation here is required to get you up to speed. Engines are sold to Maxum without exhaust risers. The boat builder can choose to make them dry exhausts, like a car. Or wet exhausts by adding water to the exhaust gas. Maxum makes wet exhausts, and therefore must add an exhaust riser to the engine, in Roberts case on his Cummins Diesels just after the turbo. The Cummins Diesel produces test cell exhaust gasses temperatures of 898 degrees f for the 370B and 830 degrees f for the 450C, (source Cummins Marine, SC). The purpose of the riser is to spray engine cooling water through a "spray head" pattern of holes inside of the riser to cool the engines exhaust gasses. This spray pattern "ideally" blasts a perfect spray pattern of water hitting all of the exhaust gas, thus lowering the temperature of the exhaust gas under the 250 degree rating of the exhaust elbows and exhaust tube. Exhaust risers are a maintenance item, and they only last so long because of their extreme exposure to corrosive raw water and extreme temperatures. This riser is only a few years old and has under 200 hour of engine time. Therefore wear and deterioration should not be the cause. Cummins points out that in salt water, if your engines coolant flow is low and you raw water temperature exceeds 130 degrees you will get the salt in the water transfer to solids and build up on the riser spray head clogging it. Cummins points out that this is a maintenance item. The exhaust tube failures most likely cause is that the exhaust gas did not get completely cooled and there were voids in the spray pattern of the exhaust riser. The cause could be inadequate water flow through the engine to the exhaust riser due to anything from clogged engine water scoops to clogged sea strainers, blocked heat exchanger, to poor impellers, a broken piece of the impeller blocking flow inside of the engine, to kinked tubes and piping. It is suspected that the problem is exhaust risers spray pattern in combination with the swirl of the exhaust gas, in combination with the geometry of the inside of the tube and its elbows produces could have caused a void in the spray pattern. The cause of the failure could be a combination of many of these factors leading to an inadequate spray pattern. Changing the components after the riser to 350 degree components will only mask the problem, it should be cured. This is not to say the upgrading to 350 degree fiberglass exhaust tubes and 350 degree silicon elbows is a bad thing, it just would not have shown the base problem to the owners as quickly. 350 degree components will not harm the installation. The changing the exhaust tube from the original fiberglass exhaust tubes to metals is NOT an option. A metal exhaust pipe transfers heat too well and can exasperate an acceptable design, into a dangerous design with the use of metal. Robert is in the process of disassembling the risers and replacing them. Maxum is monitoring and supplying guidance to Robert in this. Additional information as it becomes available will be available through either Robert or on the website. It should be noted that running the engines with the engines raw water seacock's closed will send 800+ degree f exhaust gas into the 250 degree f rated exhaust system. The results, well you can imagine as well as I. If you're a second owner, this is an area surveyors ALWAYS inspect thoroughly, just because it is a common point of failure. 2/2001

FYI, common exhaust materials are high quality 316L Stainless Steel., SMO, Inconel, Monel, Aluminum, Fiberglass / Composite Tubes. High Temperature Rubber, Silicone Hose is used as couplers, elbows and at times as exhaust tubes depending upon the application, 2/2001


Bob Cephas, Our 4100 SCA Master Mariner writes back:
James Clausen---this e-mail is forwarded to you to keep you informed
about a
recent contact with Dolly & Charlie regarding their port engine exhaust problem. The recommendations that I described will permanently fix the problem at the lowest possible cost and with the highest degree of assurance that the component's used will adequately tolerate the range of temperatures during operation. This fix was made on Norman shuman's 1998 4100SCA and was found to be a great success during this past boating season. I plan to call you to discuss additional details. have a great day--- Bob Cephas


Dolly & Charlie---Greetings
Per our telephone conversation, the following parts will need to be ordered to complete the modification and permanent fix of your port engine exhaust problem:

From the 2002 Boat US Catalog page 633 trident silicone exhaust hose-blue standard length 3' 6'' ID model 202V6000-36 Item 210252 8 lbs cost 279.99

page 634 trident silicone 90 degree elbow-blue 6'' ID Item 210279 4 lbs cost $ 144.99

page 635 stainless steel T-bolt clamp hose ID 6'' Item 217020 0.25 lbs cost $ 13.99 ea you need 4 fiberglass wet exhaust tubing connectors.

Tubing OD 6'' length 6''. This is a special order item. Call 1-800-568-0319 and ask for 350 degree F rated connectors model 260V-60001. Cost $26.00 ea. you need 2.

Before installation, be careful to cut the 3' tube to 33.'' the tube has wire wound inside the rubber and could cause the cut to be at an angle. Cut the tube straight. Call me if you need more information---Bob Cephas


Note: In 1998 Bob Cephas 4100 SCA was built with fiberglass tubes for the exhaust, Dolly & Charlies 200 model also had this same fiberglass tubes in the exhaust configuration. Dolly & Charlie's calls to Cummins went unanswered, this is reasonable because Cummins did not supply the exhaust elbow on the engine and had little or no knowledge of the configuration, Maxum (US Marine) certainly did. Dolly & Charlie's calls to Maxum (US Marine) were of little help, they stated that they knew of no problems with the 4100 SCA exhausts. Go figure. James

______________________________________________________
Maxum Owners Forum
Transmission Seals, short shelf life, (3 years) & PSS Dripless Shaft Seal Questions:

Name: Lou cuglietto
E-mail: ourtwinz@aol.com
Subject: zf transmissions
Maxum Model: 2000 4600SCB
I noticed that James spoke about the short life span re:seals on the zf transmissions. i just bought in feb a left over 2000 I noticed a black spray line from the gas tank over the stringers and hull to about were the drippleess shafts are located. does this mean I am headed for trouble since the boat was not used much and based on James notes.is there anything preventive i can do to avoid a $7000.00 dollar nightmare.

Date: 10/23/02 06:57:49 PM
Name: Brian Will
E-mail: brianwill@attbi.com
Subject: Re: zf transmissions
Maxum Model: 4600 SCB

The PSS dripless shaft seals use a carbon disk that mates to a stainless steel flange. When the boat is first used, the carbon disk grinds itself smooth to produce the dripless seal. You're probably seeing the carbon spray as this occurs. It should stop after a very short while. You might want to wipe it down and see if it continues on your next outing. Good luck. Brian Will

Date: 10/24/02 02:27:56 PM
Name: James Clausen
E-mail: billegates@aol.com
Subject: Re: zf transmissions
Maxum Model: 4600 with PSS Shaft Seals


I agree with Brian. I have the same spray line on our 4600. I originally thought the PSS shaft seal was too tight causing too much friction, I loosened it and had water come through the seal when the bottom cleaning crew did their work. And they come through once a month here in Florida, about $75.00 a pop. The leak set off our high water alarm and the dock master was notified about the buzzing. I drove down to the boat and that's what I found. Needless to say, I tightened the seal back up to the original tension and no more problems. I suggest you put a oil-zorb under the transmission. A few drops are no problem and they show up very well on the oil-zorb. You will know when you have a transmission leak that needs attention. Cross your fingers. PS: Our transmission had a cosmoline type grease on the seals that dripped down first, this is normally used by ZF to try to preserve the seal. James


______________________________________________________
Maxum Owners Forum
Bow Thruster and Unstable Gauges

Jim in this months E-mail (09/05/2002 NStaracell@aol.com )I believe that someone stated that Maxum does not make a hull with a bow thruster, I think that they do. Isaw the new 42' for 2002 and it had both stern and bow thruster also they made a 28' that was equipped with a bow thruster. (You are correct on the 42' bow thruster.)

On my boat the other day my gauges on my port engine were going crazy. My tack was steady, oil, battery and temp would be 0 then 60, 13, 198. I called the Cummins tech and he informed me that perhaps I had a bad ground. HELPPPPPPPPPPPPPPP

Ron Radford
Cem1inc

I suspect the Cummins tech is correct. If a single gauge was doing this it could be the sender, the senders positive wire or ground. But since more than one gauge is doing this it should end up being the common ground to all the gauges. Remove the panel on the bridge and follow the common ground wire as it jumps through the gauges and to the black negative. You should find a loose or corroded wire. James
______________________________________________________
Maxum Owners Forum
Door Lock

Mon, 14 Oct 2002
HI JAMES, HERE IS ONE YOU SHOULD KNOW ABOUT. I CALLED "TAYLOR MADE OUT OF NEW YORK" TO INQUIRE ABOUT LOCKING JAWS FOR MY 4600 SCB. THE WHOLE DOOR LOCK IS $225.75. TALKED WITH ROBIN AND SHE SENT ME THE LOCKING JAWS, @ NO CHARGE!!!! BELIEVE IT OR NOT! HOW GREAT OF HER TO DO THAT.
DICK ZBORAY lady-z@worldnet.att.net
______________________________________________________
Maxum Owners Forum
Westerbeke Sound Shield

Hello James,
Here is a copy of a self-explanatory letter I sent to Westerbeke. The attached photos are not too clear. If you give me your address I will mail them to you. Feel free to use this stuff in the newsletter or any other way to assist Maxum boat owners.

October 23, 2002

Mr. John Westerbeke, President
Westerbeke Corporation
150 John Hancock Road
Myles Standish Industrial Park
Taunton, MA 02780

Dear Mr. Westerbeke:

My 2000 Maxum 4100 SCB motor yacht has a Westerbeke 12.5 BTDA diesel generator set. The serial number is 44529D904. I am the original owner.

The enclosed four photos show two of the five panels that encase the D/G set. Severe corrosion is apparent. The other three panels show corrosion, but not as severe. Also enclosed are sections of peeled paint and gasket that have come away due to corrosion. This, after only two years service! The unit has never been exposed to seawater, but of course lives in a marine environment.

Since the unit is out of warranty and there is no one interested in doing this kind of work, I have no recourse other than to disassemble the casing, take it down to bare metal and recoat, all at my own time and expense. Otherwise, the casing will rapidly deteriorate owing to progressive corrosion.

It is appalling to think that a manufacturer would resort to the use ferrous material in a marine environment to save a few bucks. From my point of view, that’s being penny wise and pound foolish, for I am one customer who would not purchase or accept a Westerbeke product again. I have no way of knowing if US Marine shares culpability.

Hopefully, this letter will alert you to the loss of good will, towards me and other customers who are going through the same inexcusable problem with the same junk.

Sincerely, Nicholas F. Starace II
9 Fielding Road
Short Hills, NJ 07078
Phone 973 376 9026
Fax 973 376 8038
E-mail Nstaraceii@aol.com

cc: Mr. Don Young, Corporate Service Manager
Maxum Marine

Nick, The photos came though fine. FYI: My cover is the same. I called Westerbeke when this first started and they said the covers were powder coated and should not do this. They also said they used to paint the covers but when they painted them they used red paint. I suspect these were done in an interim time and were painted white. No one will confirm this. I agree with you 100%. US Marine in 2003 will use ONAN as their Gen set. James
______________________________________________________
Maxum Owners Forum
Trim Tab Electrolysis, on brackets

HI JAMES, MY DIVER REPORTS ACTIVE ELECTROLYSIS ON THE TRIM TAB BRACKETS, EVEN THOUGH THEY HAVE 3" ZINC'S. THE ZINC'S LAST 3 OR 4 MONTHS. I DON'T BELIEVE THE TRIM TABS ARE "GREEN WIRED". WOULD THAT BE A SOLUTION TO THE PROBLEM AND IS IT POSSIBLE TO DO? THE BOAT IS A 4600 SCB. THANKS FOR ANY HELP OR SUGGESTIONS. DICK ZBORAY
lady-z@worldnet.att.net

As it was explained to me when I went to corrosion school; the trim tabs are separately zinced because the hinged bracket is not a constantly reliable bond. It was brought up that a flexible bond could be applied across the hinge but it was also pointed out in school that the turbulence and environment would quickly deteriorate the bond. It is my understanding that the base that attaches to the hull is bonded with a green bond wire. You may wish to have your diver abrade the surface of the trim tab so you have good contact between the zinc and the tab. Are the prop Zinc's also being eaten away? If so you may have a bad galvanic isolator (unlikely), or a wiring problem. James

______________________________________________________
Maxum Owners Forum
Shower Sump Pump

In a message dated 10/7/02 12:32:13 PM, zrman1@msn.com writes:
Dear James: I need the address to send my payment for membership I have a problem with my 4100 SCR 1997, the shower sump does not pump the water out of the boat I do not think it never pumped out since it was new, I replaced the shower sump pump with new one but still does not work, it seems like the pump does not have enough power to push the water out. can you help??????? zrmam1@msn.com


Actually, yes. Some of the original shower sump pumps were missing the check valve in the pump fitting. I've tried to adapt a check valve to the pump and spent 10 plus hours on this "stupid project" The pump also has a habit of "hobby horsing" as described in the Plumbing Section of the website.

Looking for a replacement for your shower sump, its a Johnson Pump # 32-7650-01
Johnson Pump - http://www.johnson-pump.com/JPMarine/default.html
Johnson Pump of America 847-671-7867

______________________________________________________
Maxum Owners Forum
Weep Hole location Photo



______________________________________________________
For Sale:

I have for sale a Bare Radar Wing that will fit a 1997 to 1998 Maxum 4600 SCB (probably up to a 2000) I am told that a new one would be in excess of $4,000.00 I am willing to sell it for $1,500.00
Contact Joseph Savione, POB 962 Gloversville NY 12078, ph 518-725-5145 salvione@salvione.com

______________________________________________________
For Sale:

Hi Jim, Would you arrange to put the following ad in the FOR SALE section of the newsletter:

JVC 12-Disc Compact Disc Auto Changer, 12 Volt. Unit was installed on my last boat shortly before I sold the boat. Never reinstalled. As a result it has less than 20 hours on it. Like new; not a mark or a scratch on it. Comes with instruction manual, wiring diagram and cables for connection to receiver. Can also be used for car. Photos available on request. Price $90 plus shipment and insurance at buyer's option. Measures 13" long including mounting bracket, x 7" deep, x 3" high. Contact me at Nstaraceii@aol.com or 973 376 9026.
Thank you. Nick

______________________________________________________



Here's how the memberships will work.


There are two levels of membership.
The Free One which you are now signed up for will get you a monthly e-mail in which you will only get the E-mails topic along with any safety information. The "meat" of the E-mails, which is missing, is usually put into the website as time permits and you can look them up there if you like. Maxumowners.org The information on the Website is updated and added to about every three weeks.

The second level is where you pay a one time Lifetime $75.00 and that gets you get you the complete monthly E-mails sent to you. Part of your money will go to paying yearly for the name "maxumowners.org, part to the web hosting company, also payable yearly, and $10.00 to my 15-year-old son Aaron, who put the site together and recently went back and reformatted the whole site.

The website will remain free and open to everyone as always whether you are registered or not. Everything on the website is the same for everyone. I will as time permits, upload and post all of the E-mail information to the website.

Were here for the long run. And FYI were also the largest Boat Specific (Maxum Only) Owners Group on the Internet with over 250 photos and 300 pages of information. Your input makes all this happen, write us with your discoveries and tell us about your problems. We might just put your information on the site, and we could just have the answer or know where you could find it. James

To have complete monthly E-mails sent.
Send your $75.00 check made out to "James Clausen" to:

James Clausen
7067 Villa Estelle Drive
Orlando, Fl 32819

407-351-1062
billegates@aol.com


Maxum Sports Yacht Owners Group
Website Address and Hyper Link Below
http://www.Maxumowners.org
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Please Take Note: If you send me an E-mail, please put "Maxum Owners Group" in the subject bar. Due to all of the junk mail I get, there are times when I trash mail in batches, if I don't recognize you E-mail address I might just toss it by mistake, thanks. James


If you would like to be removed from this E-mailing list send me,
James, an E-mail @BilleGates@aol.com and request to be removed.


December 2002

Maxum Owners E-Mail

December 2002 - Maxum Owners E-mail
Maxum Owners

Visit our Website lately?
Maxumowners.org


This E-mail talks about:


Ongoing electrical problems
US Coast Guard recall with Maxum



Attachment: Sherwood Pumps (pfd file)
Cummins B series 300 hp and better along with Cummins C series engines use
the Sherwood #17000 impeller in the cooling system.



Attachment: VHF Marine Channel Guide from FCC (pfd file)



Battery Testing and Replacement



Custom Carpets and Mats for the Boat



New Federal Law, January 1, 2003



JVC Receiver, Miswired, Again



Maxum Owners Forum
This is a Sherwood Impeller Puller (photo)



Maxum Gear For Sale



Positions Open For:
Master Mariners, Product Specialist, Chief of the Boat
4200 SCR If you own a 4200 SCR and can help your fellow owners let us know.
4100 SCB If you own a 4100 SCB and can help your fellow owners let us know.
E-mail us @ Billegates@aol.com

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Learn from the mistakes of others.
You won't live long enough to make all of them yourself.
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Here we go.

Ongoing Electrical problems found in Maxum Yachts

Some of the ongoing electrical work with Maxum, has entered a phase where it will no longer be covered publicly. But here is the publicly available information. Jc

You will find the Maxum recall here.
http://www.uscgboating.org/recalls/recalls_database.htm

But you won't find it under Maxum Marine.
And you won't find it by putting in your (MIC) such as BVK, or MXY.
You need to put in BLB,
(US Marine's Bayliner MIC) the case number is 020111S,
but this is all you will see.

Manufacturer Identification Code BLB
Details for Recall Number 020111S

This does not tell you as much as you need to know, and there is so much more to tell that I have decided to include it in a separate E-mail as all the information is available. James
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Battery Testing and Replacement.
Well, the time has come when I heard the tick tick tick and no vroom, vroom vroom. I had a bad cell in a battery about two years ago and replaced it, but no real problems for 4 years. Have I had the boat that long, yes indeed. During that time I replace my charger with a smart charger and in so doing reduced my rewatering of the batteries from ever two months to every 6 months. I also got a "EQ" button so I could try to decalcify the batteries every 6 months or so. I notice the hydrometer showed the batteries as marginal around 1.210 or so but chose to disregard it as they were all in the same range.

Charged Specific Gravity
100% 1.265-1.275
75% 1.225-1.235
50% 1.190-1.200
25% 1.155-1.165
0% 1.120-1.130

The groaning of the engines when trying to start them and the need to parallel them once was enough to cause me to jump into action. Being somewhat frugal, and not wanting to throw away a good battery, I chose to buy a very nifty tester to tell me the exact condition of my battery prior to condemning them. What I did was buy a used, (here the frugal part again) Medtronic's 450 Battery tester for $180.00, it was just over $400.00 new. http://www.midtronics.com/ A highly recommended site to look at. Remember when looking at these meters you must use on that goes into the CCA range of your batteries.
I found three out of my four batteries were bad "Replace Battery" on the tester. The Tester connects to the battery post and you input the "CCA" Cold Cranking Amps, the Battery should have into the digital meter, press test and it tells you what the exact CCA the battery has in it. My 8D batteries should have had 1150 CCA, they were 680, 720 and 740 CCA. The one I replace 2 years ago still had it's nameplate rating. I chose to replace them with 1400 CCA batteries from Batteries Plus, I picked them up for $135.00. A good rule of thumb is to pay a dollar a pound for a wet cell battery, these weighted 135 lbs ea. Another choice would have been Exide 8D maintenance free batteries, they were 1100 CCA and cost $155.00. I called my boat cleaning man and his son to do the heaving lifting, I did the disconnect and reconnecting.
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Custom Carpets and mats for the boat.

I've been asked about replacement carpet for our boats and in the past had no real answer to give you. I recently and ran across this company they seam to be the answer.
Their website speaks for themselves. http://www.matworks.com/
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New Federal Law, January 1, 2003

A new Federal Law will go into effect January 1 that will require any child under the age of 13 to wear a life jacket while underway aboard a boat. If they are in an enclosed cabin or down below the law is void. fines can run a s high as $1100.00.
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JVC Receiver, Miswired, Again, from Bob Cephas, our 4100 SCA Master Mariner

Bob: You are correct, I also spoke with Polk. I bought a new JVC
receiver with 4 channels and a separate mid. And sub. output. It was 6"
deeper and with a hole saw I cut out the back of the cabinet to allow
for it. Wired all properly and it works great. Before I did this I had
the old receiver repaired and have not used it if you know of anyone who
wants one. Bob Gannett
ssigsa@erols.com

robertcephas wrote:

Greetings to you Bob Gannett---I to have experienced the same problem with the JVC receiver on my 1998 4100 SCA. The system has 4 ceiling speakers -- front left, front right, rear left, rear right, a center channel speaker, and a sub-woofer. All speakers are made by POLK. My receiver self destructed and I just got around to tearing into the system to fix the problem and here is what I found: All 4 ceiling speakers were wired from the receiver to the sub woofer and on to the ceiling speakers. This is what cooked the receiver. According to the Polk tech manual, only the front channel speaker wires from the receiver are to be wired to the sub-woofer input terminals and wired from the sub-woofer output
terminals to the front channel speakers. Having all the front and rear channel wires connected to the sub-woofer in an illogical order as I found them caused an over load to occur which damaged the receiver and the sub woofer. So much for QUALITY ASSURANCE at the factory. I replaced my receiver and sub-woofer and wired the speakers correctly and it now sounds great and the new receiver is happy.

I am the master mariner, chief of the boat, and product specialist for the
4100 SCA. Contact me at (302) 368-1467 if you would like to talk more about this problem.

regards--- Bob Cephas
bobertcephas@snip.net

robertcephas@snip.net
ssigsa@erols.com
BilleGates@aol.com
Dujean@aol.com

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Maxum Owners Forum
Westerbeke Gen Set problem.

Name: Steve Rudolph
Subject: Re: Westerbeke Gen
Email: seasleigh1@aol.com
Maxum Model: 4600 SCB

The Westerbeke generator on our 2000 4600 SCB will not run after starting and releasing the "preheat" switch. Have checked the oil pressure, water temp and exhaust temp sensors..all OK. Acts like it is automatically being shutoff, though. Thought it might be the FyreWatch system, but moving Fyrewatch switch to "override" didn't help. Opened up the helm and it doesn't appear the gen set is even connected to the Fyrewatch control module. Any suggestions??

I located the problem. The generator shutdown circuit at the exhaust temp alarm sender was tapped by two green wires which were added by Maxum to connect to the Fyrewatch shutdown system. These lead out of the generator housing, along the floor of the aft compartment, onto the bulkhead aft of the engine room, were then buried into the main wiring harness. Found that they changed color there to a pair of white wires which run to the Fyrewatch control module in the helm station. These connect to the Common and Normally Closed Fyrewatch relay contacts for the generator (#16 and #17).

Found the green wires were installed too tightly and in an area where they were stepped on getting in and out of the aft generator compartment. High resistance in these wires due to corrosion caused them to intermittently shut off the generator. Replaced the wiring which fixed the problem.
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Maxum Owners Forum

HI JAMES, HERE IS ONE YOU SHOULD KNOW ABOUT. I CALLED "TAYLOR MADE OUT OF NEW YORK" TO INQUIRE ABOUT LOCKING JAWS FOR MY 4600 SCB Sliding Glass Door. THE WHOLE DOOR LOCK IS $225.75. TALKED WITH ROBIN AND SHE SENT ME THE LOCKING JAWS, @ NO CHARGE!!!! BELIEVE IT OR NOT! HOW GREAT OF HER TO DO THAT.
DICK ZBORAY lady-z@worldnet.att.net
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Maxum Owners Forum
This is a Sherwood Impeller Puller.

Cummins B series 300 hp and better along with Cummins C series engines use the Sherwood 17000 impeller in the cooling system. The Sherwood Catalogue showing your impeller and much, much more is attached. http://www.hypropumps.com/Marine/MPG_Products.cfm?bums=Marine


It costs about $10.00 and is used to pull the Sherwood #17000 impellers in the Cummins engines. This sweet cheep tool makes changing impellers a snap. I found it in the Lewis Marine catalogue. While having my engines worked on showed it to my Cummins mechanic, he never saw one before, he used it, and then had to have, it so I gave it to him and bought another for myself. JC
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For Sale:

I have for sale a Bare Radar Wing that will fit a 1997 to 1998 Maxum 4600 SCB (probably up to a 2000) I am told that a new one would be in excess of $4,000.00 I am willing to sell it for $1,500.00
Contact Joseph Savione, POB 962 Gloversville NY 12078, ph 518-725-5145 salvione@salvione.com

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For Sale:

Hi Jim, Would you arrange to put the following ad in the FOR SALE section of the newsletter:

JVC 12-Disc Compact Disc Auto Changer, 12 Volt. Unit was installed on my last boat shortly before I sold the boat. Never reinstalled. As a result it has less than 20 hours on it. Like new; not a mark or a scratch on it. Comes with instruction manual, wiring diagram and cables for connection to receiver. Can also be used for car. Photos available on request. Price $90 plus shipment and insurance at buyer's option. Measures 13" long including mounting bracket, x 7" deep, x 3" high. Contact me at Nstaraceii@aol.com or 973 376 9026.
Thank you. Nick
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Here's how the memberships will work.


There are two levels of membership.
The Free One which you are now signed up for will get you a monthly e-mail in which you will only get the E-mails topic along with any safety information. The "meat" of the E-mails, which is missing, is usually put into the website as time permits and you can look them up there if you like. Maxumowners.org The information on the Website is updated and added to about every three weeks.

The second level is where you pay a one time Lifetime $75.00 and that gets you get you the complete monthly E-mails sent to you. Part of your money will go to paying yearly for the name "maxumowners.org, part to the web hosting company, also payable yearly, and $10.00 to my 15-year-old son Aaron, who put the site together and recently went back and reformatted the whole site.

The website will remain free and open to everyone as always whether you are registered or not. Everything on the website is the same for everyone. I will as time permits, upload and post all of the E-mail information to the website.

Were here for the long run. And FYI were also the largest Boat Specific (Maxum Only) Owners Group on the Internet with over 250 photos and 300 pages of information. Your input makes all this happen, write us with your discoveries and tell us about your problems. We might just put your information on the site, and we could just have the answer or know where you could find it. James

To have complete monthly E-mails sent.
Send your $75.00 check made out to "James Clausen" to:

James Clausen
7067 Villa Estelle Drive
Orlando, Fl 32819

407-351-1062
billegates@aol.com


Maxum Sports Yacht Owners Group
Website Address and Hyper Link Below
http://www.Maxumowners.org
______________________________________________________




Please Take Note: If you send me an E-mail, please put "Maxum Owners Group" in the subject bar. Due to all of the junk mail I get, there are times when I trash mail in batches, if I don't recognize you E-mail address I might just toss it by mistake, thanks. James


If you would like to be removed from this E-mailing list send me,
James, an E-mail @BilleGates@aol.com and request to be removed.


To receive information from the Maxum Sports Yacht Owners Group
send your name, hull #, and tip, if you have one to James, @BilleGates@aol.com